3000 kg/h PET Bottle Washing LinePET bottle recycling system is
used to recycle from PET bottles bales to PET flakes, which with
big capacity from 500 kg/h to 9000 kg/h.This process of washing and
crushing is consist of different function units. The final product
rPET flakes has a stable quality and various grade
applications, especially for PSF ,POY manufacturer with big
capacity. Recent year, BoReTech develop new technology, rPET can be
achieved Bottle-to Bottle grade application with FDA
approval.Description: The Process is used to recycle big
capacity and stable quality raw material, especially for PSF
manufacturer and recycled POY manufacturer with big
capacity. Specification: Power: ~380 KWCapacity:
3 Mt/hour InputArea Requirement: 1000m2Advantage of PET Bottle
Washing Line by BoReTech- Food grade PET bottle washing line
supplier in Asia;- Greater capacity - Greater than 6t/hr input
capacity of PET bottle recycling system with full automation and
intelligentialize;- Water saving -provide waste water treatment to
decrease water consumption to be lower than 1 liter for each ton of
PET flake;-Optional Functional Unit for your choice:1.Automatic
Detergent Dosing System:In-line real-time monitoring,save
manpower.2.Online Water Saving System:Save water consumption.3.PET
Fines Purification:High speed centrifugation,multi-step
separation,capacity:500 KG/H.4.Tntegrated Automation:Monitor all
machine running statuses and conditions,fix any equipment problem
in a timely manner and enhances plant safety and control
stability.Process Flowchart: De-baling----- Label
Scrapping------ Label Separation------- Bottle
Pre-washing--------Manual Sorting and Metal Detecting-----Wet
Grinding-------Gravity Separation-------Chemical Washing for PET
Flakes-------Rinsing--------Drying--------PackingComposition of PET
Bottle Bale:DescriptionCharacteristicPET ContainersOne-way
bottlesColors FractionPET bottles should be pre-sorted by color. If
the percentage of color bottles is higher than 30%, we suggest
customer to install the automatic color bottle sorting machine to
achieve efficiency.Base CupsIncluded, if any, and should be PP or
PE plastic.Labels(shrunk or glued)The production line is designed
for removing label mechanically. All type of labels will be removed
by mechanical action. It includes paper, BOPP, PET, PVC,
etc.CapsPP, HDPECaps sealsEVA, PP ( floatable material )PVC or
rubber seals are not separable.GlueHot melt, water
borne.ContaminationMixed with the bottles could be present
contaminations coming from the collection and storage of the
postconsumer bottles or made by consumer. These contaminations
include mud, sand, soil, glass, organics, paper, residual liquid,
etc.Total contamination content should not exceed 10%.Total
Non-PETContainersNon-PET containers max 2% of whichPVC Container0.5
-1% maxPolyolefins Container3 % max. It will only affect the output
volume but not quality of end product.Wrong PET Colorsand
Opaque1-2% maxGlass and Ceramic (metals excluded)0.5 -1%
maxMagnetic Metals0.5 - 1% maxAluminum and Non Magnetic Metals0.5 -
1% maxAll kind of metal will be separated before
crushing Section introduction of PET bottle washing line1.
De-baling SectionDe-baling unit adopts weighing-connected
feeding device by high automation technology and break up bottle
bales and remove mixed metal. The special knife structure can avoid
any unexpected mechanical clogging.2. Sieving Section Sieving
unit including dry trommel, disk screener and metal removal device
to separate some big impurities such as mud, sands and metals from
PET bottles and flakes. Meanwhile, through digital technology likes
metal detector, pipe-type metal separator, metals can be separated
automatically by flapping device to reduce inline manpower.
Besides, belt-type metal separator can reach the same
function.3.Label Separation SectionThis label separation unit is
mainly designed for heat shrinkage label removal.Label separation
unit from BoReTech has two types. One consists of patented label
scrapping machine and label blowing machine which wind-force is
adjustable. When facing limited space, the new design of compact
label remover is also a good choice to scrap heat shrinkage labels
and separate them by one machine.4.Bottle Pre-washing SectionThe
primary features of this process are the automated water
circulation system, continuous feeding and washing. This system
uses special designed inner structure to cause friction for PET
bottles inside the machine to remove most of adhesive labels, and
uses the high-temperature chemical water to remove dirt, sands,
glues, rubbers, metal and other impurities on the surface of
bottles.5.Floatation SectionSecondary washing of PET flakes after
crushing is very important. Floatation unit separates PO& PP/PE
caps which density is below 1 by using water as the separation
media. This unit is comprised by floatation washing and packing
silo. It's good to remove caps, rings to keep flakes with stable
quality. And impuri
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