Steel Wire Mesh Welding Machine

 Product Description1.Wire Pay-off Mechanism  The pay-off mechanism includes the base, the discharge trays, the brake mechanism, etc. Bearings are installed between the base and the turntable, so that the turntable can be flexibly rotated when it is working, and the brake mechanism can adjust the flexibility of the turntable when there is no material discharged.In such case, the coil will not automatically spread. The single pay-off tray can bear 1200KG,but suggest 500-600kg loaded during working. 2.Line Wire Detecting     Line wire detecting includes guild frame, material shortage detection, etc. When the line wire coil is used up, the machine will stop and alarm automatically, and the operation screen will show the lack of material.3.Straightening Mechanism    The straightening mechanism includes base,frame,straightening rollers and guiding mechanism. The straightening roller includes a horizontal straightening roller and a vertical straightening roller, half of which are installed on the slider.It needs to be adjusted to a suitable position so that it can make the straightening4.Traction Storage Mechanism   The traction storage mechanism mainly includes:traction pressure wheel,storage rack,the detecting device etc. The wires passing through the straightening mechanism are provided with traction force by the pressure wheel traction mechanism and sent to the storage rack. Detecting device is designed on the upper and lower sides of the storage rack to ensure that there are line wire to be provided to the host for welding purpose.5.Stepping MechanismThe stepping mechanism mainly includes stepper traction components, precise straightening elements and conduit etc.. Stepping traction is realized by clamping the wire through two sets of upper and lower pressing rollers, and the roller is driven by the servo motor to pull the wires and control the spacing of the cross wire. The precise straightening elements straighten the wires by adjusting two sets of straightening rollers and it assures the quality of the mesh. The function of the conduit is to make sure straightness of wires.6,WelderIt is composed of frame, air reservoir, pressurized cylinder, lifting device, welding transformer, cross wire terminal alignment part,cross wire detection device,cross wire adsorption device etc. . It is key part of the whole line.The line wires enter the welding area through guiding elements, and the cross wire is adsorbed to the space between the upper and lower electrodes by the magnet after falling into the welding area through the action of the blanking mechanism.when the cross wire detecting device detects the wires in place,the alignment valve acts which will make the length of cross wires terminals alignment. Then the pressurized cylinder is activated,the welding transformer discharges and welds according to the set current and time. After the welding is completed, the pressurized cylinder returns. 7,Cross Wire Blanking MechanismThis part is mainly composed of material bench,material adsorption roller, section wheel, pusher rod etc.. Firstly,put the pre-processed cross wire into the material bench,then divide the wires to pusher rod by material adsorption roller and section wheel and send them to the electrodes rapidly.8.Cut & Shearing Mechanism     This part is used for shearing the mesh according to the product length.The mesh spacing and shearing position can be set through control panel according to the specifications.9.Mesh turning over mechanismIt consists of servo motor, balance weight lever, rotating arm, turning over frame, gripping hook, etc. The mesh from output mechanism will drop to the turning over frame,then the hook acts and fixes the mesh, the servo motor drives the rotating arm, lifts the frame and the mesh, and falls back to the initial position.After that the hook will be released, and the mesh falls into the roller for stacking.10.Mesh StackingIt includes unloading rack,conveyance roller etc. The stacked meshes will be sent to packing area for winding and transportation11, Electrical Control System This system includes high voltage distribution cabinet and low voltage distribution cabinet one for each,one operation control bench for controlling the pneumatic circuit of welding and production line. 12, Water Cooling System Cooling water system are composed by 4 parts: transformer water cooling,upper-down water cooling,control box cooling.It assures the normal working of device and avoid any damage. 13, Pneumatic System It is equipped with air filter device for purifying the compressed air and has a muffler. The air reservoir is adopted to separate the impurity like dust,water and oil from the air. F.R.L (XMC)and Pneumatic electromagnetic valve( made in Taiwan) are used in this device. Product ParametersNameParameter Main Units1. Line Wire Pay Off2. Line Wire Detection3. Line Wire Straightening4. Line Wire Traction & Rolling Depression5. Line Wire Storage Rack6. Feeding Stepper7. Mesh Welder8. Cross W