for Ford Transit Oil Sump Pan Assembly

Our company use the raw material from BaoSteel with raw material certificate for every batch of incoming coil .Apply to braze copper welding by welding robot, All oil pan assemblies then receive excellent surfacetreatment to meet corrosion resistance requirement.Each oil pan went though by leaking test before delivery Thanks to our customer the reason why we were standing here todayWe focus on the stamping forming bending welding part for almost 30 years.Founded in 1992, Started exporting in 2008, which is now covered more than 10000 square meters and with 439 employee.We fully carry out the TS 16949 quanlity management system with manufactory.Start from raw material incoming inspection to container loading .Continuous improvemnet:ACT-PLAN-DO -CHECK Raw material incoming inspection :Raw material incoming inspection :1.Five element analyzerAutomatic five element analyzer carbon sulfur manganese silicon phosphorus chemical element spectrum analyzerAny type of the element out of specification will Affecting mechanical propertiesRaw material incoming inspection :2.Mechanical PropertiesOnly tensile strength, yield strength and elongation of raw materials meet the requirements can move into mass productions. DecoilerWe bought the raw material by coil from the steel company ,we decoiler the steel sheet by ourslef ,which will save the cost and lead time for mass productions.Laser cutting for the steel sheet When produce the sample or the small batch of the product we normally use the laser cutting insted of the stamping blanking.Tooling mold PrepareWe simulated the workpiece by J-STAMPING software ,then we design the mold for metal sheet part ,not only it short the leadtime for development but also saving the cost for customer. Mold Workshop WarehouseWe can design and manufacture molds according to customer requirements,2500 square meter special for stamping mold warehouse.CNC machining centerWe introduce 5pcs of CNC machine ,all of them with 5 Axis not only they can produce the mold and tooling but also they can carry out some part of machine job.The capacity of the CNC machine was :25000*1800*1000mmStamping WorkshopOverview of the Stamping workshop with cover theStamping equipment   from 100T to 800T.Hydraulic Press cover from 50T to 3100T.With the mold(die,tooling) produce by ourselves we can customize all kinds of metal shape according to customer drawing call out. Metal sheet bending by machine without mold or tooling help by press or stamping machineBending WorkshopCNC bending machine with servo control precise control the tolerance according to customer requirement.The capacity of bending diameter reach to Φ135mm. Welding WorkshopWelding robot with Synchronous workstation introduce from Panasonic Japan ,we had 23pcs welding arm with 64 pcs working stations,sheild welding support by Continuous gas supply station. Brazing Welding For PipePipe with brazing welding can get perfect out appearance also reduce leaking on welding area.  Spot Welding (Resistance welding)The ABB resistance welding robot can improve the welding joint strength also Improve spot welding efficiency.Reduce defects of traditional spot welding.    Surface TreatmentThe coating line improves the efficiency, reduces the pollution to the environment, and the wastewater discharge after industrial treatment reaches the national standard.Salt and spry test Each batch of the surface treatment should go though the test before packing and shipment  Inspection tooling calibration by CMMThe inspecion calibration was a key job to ensure the quality of working piece.  Dimension Inspection The mold and inspect gauge also the PPAP part was inspect by the CMM and Handy scanning equipment. ERP System In Our CompanyAll data support by ERP System, Cover From Raw Material Incoming To Shipment. Customer Audit* Evaluate the quality of customer service.* Compare the quality with previously established goals.* Identify gaps for improvement.* Find ways to improve customer service.* Gather all of the required data with Live Agent.* Check activities.  Company TeamTeam Working Together For Bright FutureENJOY THE WORK, ENJOY THE LIFE.