Scrap Tyre Waste Rubber Recycling Machine Continuous Pyrolysis
Plant 50TPDMost Advanced Tyre Pyrolysis Plant 1 Set
Application:Waste tyre to oil Advantages:full auto,continuous
production,save labour and energy,environmental Model#: BJ
&1.6m*13m*2 reactors Capacity:50TPD 2.Process Flow Diagram1.Our
pyrolysis plant has auto feeding system. The material goes from
underground to the feeder and then goes into reactor,or you can use
wind-feeding system,both of which is automatic operation.And no
flying dust in workshop at all. 2.We have energy saving
technology:the fuel is heated at the bottom of the reactor
indirectly (flame towards to the ground),with 8 burners evenly
installed on the reactor,which can transfers heat energy equally to
the reactor all around in 360 degree,so that materials in side of
reactor could be pyrolysed equally and completely. 3.At present,
the biggest problem for continuous production of rotary reactor is
thicken coking which will be formed continuously when feeding
materials are affected by high temperature in the
reactor, which must be cleaned before rerunning next time, but
also damages the equipment times by times.While we have good
technology of anti-forming of coke in the reactor to ensure
the continuous feeding and pyrolysis process, to avoid the cleaning
job inside of the reactor, so that will greatly extend the life of
the equipment and also increase production efficiency. 4.During
heating process, the reactor will rotate automatically and
slowly,regularly 3mins per round, the material will pyrolysis
completely after from one end to the other end.And the carbon black
quality are much better. The elongation rate of CB from our
system is much lower than other continuous plants and batch plants.
And its toluene transmittance is not less than 95%,its granulation
rate also nice around 85-90%. 5.The syn gas generated from our
system will be re-used to support continuous heating. The fully
continuous system even dose not need any extra fuel once the system
starts up. Because the syn gas will be far enough for the heating
purpose. It will save much of the fuel cost. 6,High oil yield
technology.Generally,there is still big quantity of rest syn gas
after burning,we have technology to convert syn gas into fuel oil
again,thus it will increase the oil yield rate to 42-48% (regular
rate around 40% only). 7.Oil distillation device integrated our
system,fuel oil are primary distilled,there are 3 outlets of
distilled oil. They are heavy oil with color brown,medium oil with
color orange and light oil with color transparent. 8.With our
special soft sealing technology,the whole pyrolysis plant is
totally air tight without leakage problem. So there is no harmful
gas or odor coming out from the system. And the system has
automatic depressur-ization valve,so the pressure inside of the
reactor wont never be dangerous. 9.Muti-graded discharging system
with water jacked promise low temperature while discharging.All the
carbon black is discharged by 3 grades,from the last grade,CB final
temperature less than 60ºC,which can be packed in bags directly and
no possibility of fire danger . So the whole workshop will be tidy
and clean. 10. We use water pools for cooling only (not N2).The
water are used circularly from equipment into pool,which is totally
eco-friendly and also will save a lot of cost per day. 11.Once
start to first operation,it can continuously working for 8000hours.
But we suggest 3 months a stop for regular check or maintenance at
least. Unlike the batch plant,which need to heat and cooling down
the reactor everyday,the plant easy to be broken because of heating
and cooling,batch plant also very dangerous,explosion accident
happens every year.So fully continuous plants are safe and
service life much longer than batch plant. 12. All of
our system has passed the ISO,SGS and CE certificates. /*
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