Rubber Kneader Mixing Machine Dispersion Kneader Banbury
Mixer Main Structures: Mixing
chamber:Manufacture ω plate based on the special technology
and two side boards made of high quality steel plates by means of
extrusion forming and welding, which are jacked to take the flow of
cooling water or steam. It is plated with hard chrome on its
internal walls.Thermal Resistance: There is a plug-in
thermal resistance in middle section of the bottom of the chamber
to be connected to electrical system to inspect and display the
temperate. Rotor: It is designed to the hollow blades of
Banbury type. The hollows are connected with axial hole of rotor
shaft used as cooling or heating passage. The top edges of blades
and the end faces of ~ rotor shaft are surface welded with
cobalt-base hard alloy and grinding, then plating with hard chrome
and polishing. Cooling/heating system: A common piping
system is adopted for either cooling or heating material in mixing
operation. Through the system cooling water or steam is fed in
three ways to the cavities of the rotors blades, the chamber and
the top ram. Tilting mechanism: It consists of
a rotor with brake, cycloidal gear reducer, TP type worm and
worm gear, etc.. It is able to actuate the mixing chamber tilting
by 140° around the front rotors. Dust sealing device: our
patented sealing technology adopts five kinds of sealing structures
and three sealing defensive lines, completely solves the
worldwide difficult problem of powder leakage,he sealing system
will keep the machine never leak powder within 3 to
5 years.The stationary seal ring is made from the tin
bronze,which size is times than the normal one. and
its structure is specially designed.The sealing system
is easy for maintain and replacement.At the joint between the top
of the mixing chamber and the cantilevered arm of the machine
frame, the dust sealing assemblies with curved slotted partings are
used obtaining an excellent and reliable sealing purpose.The end
face of the rotor is sealed by end contact sealing with nor
oil-lubrication and is seals well and is wear-resistant and
durable. Main driving system:The part is made up with
main motor, reducer, connecting gears. It realizes odd-speed
rotation of the rotors with running face one other.We use the
hardened-gear reducer which specialized for roll over mixer,it
ensure the abrasion resistance, while keeps the gear
toughness. Pneumatic control system:Pneumatic control system
is controlled by XG order. The bi-directional air cylinder makes
the ram up or down. In case the over load occurs in the mixing
chamber, the top ram can be raised automatically or manually if
necessary, so as to protect motor from overload. Electric
control system:(the motor is Siemens brand) Imported PLC
device and electric control components which are all imported
products or imported technology products are adopted in the
electric control system as to raise control
reliability. Advantages:(1)Maximum Dispersion & High
Production Double blades, proper clearance & high
cooling effect gives excellent dispersion , Its production is
4 to 5 times thus saving on labor
and the electricity about 30%.(2)No Foundation
RequirementThe Kneader has a common bed plate for all parts
and not require foundation. (3)Easy Cleaning & Colour
Change Mixing chamber can be tilted which enables easy
cleaning, because of this, different coloured compounds can be made
without trouble. Technical
Parameter: Parameters VERSION X(S)N-35/30X(S)N-55/30X(S)N-75/30X(S)N-110Net
chamber volume75125175250Working volume 355575110Front/back
rotor friction
ratio 1.221:1.221:1.221.22Power 5575110160Main motor
rotation speed985985985985Turn
angle140140140140Size 3200*1900*29503750*1950*30503760*2143*305003930*3000*3660Weight(kg)650078001000016000
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