Product DescriptionThis pressure casting machine with 2-12 module
is a modern high pressure casting equipment which integrates
comprehensive technology of water, electricity, compressor air,
hydraulic and vacuum. As the first choice for modern sanitary
ceramic factory and favorite of client, it is mainly applicable to
cast and form green body of 1-piece toilet. Its' advantage is: high
output, low labor cost, energy saving and environmental protection,
also it solves the problem of youth labor shortage. Detailed
Photos2 moulds one piece toilet high pressure casting machine
for sanitary ware includes: 1. Main body with two layers;2. Boby
casting working station;3. Rim casting working station;4. Tank
casting working station;5. Compressed air;6. Mould hydraulic
pressurize system;7. Slip feeding pressure reinforce;8. Vacuum
demoulding system;9. Green bases conveyor system;10. Electrical
auto control systemCapacity calculation, sample by 2 module
typeDaily working time24Hours/day1440Mins/dayQ'ty of module21 pcs
of mould/moduleCasting cycle26MinsDaily output108pcs Appliable
products1. Suitable for producing different model one piece toilet,
two piece toilet.2. Machine advantage: High auto
control, low labor strength; Small floor space
with low building cost; The machine choose Siemen
PLC 1500 series, can realize remoting control and fault
eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control
element, Germany IFM sensor, Hydraulic system adopts American
Rexroth valve group, Germany Pepper Fuchs proximity switch, America
Parker seal to make sure the machine stable running, reduce faults
rate. The machine adopts marine
fluorocarbon paint, which has strong corrosion resistance in high
temperature and high humidity environments. Product
ParametersNoItems Contents For producing bowl +rim1Titling angle of
turnover frame 0-45°2Up and down close-open stroke of bowl-mould
500mm3Close-open stroke of side-mould 500mm4Close-open stroke of
rim-mould165mm5Close pressure of centre-mould 35T6Close pressure of
side-mould40T7Close pressure of rear-mould20T8Max dimension of
bowl-mould 1050x750x670mm9Max dimension of
rim-mould1050x730x300mm10Slip pressure of casting 1MPa11Pressure of
compressed air ≥0.6MPa12Air consumption (/module)5-15M³/h13Water
consumption (/module)0.2M³/h14Total power32-82kw15Stroke of step
hydraulic conveyor 1400~1700mm16Stroke of step process
conveyor1300mm~1400mm17Lifting stroke of elevator of rim
2800mm18Height of 2nd layer2600mm19Weight of
machine33-102T20Overall dimension18000x10700x5300mm(2
module)23000x14500x5300mm(8 module)Portion for producing
tank1Demoulding methodVertical lifting+ vacuum suction 2Mould close
method by hydraulic 3Pressure of mould close≥300,000
N4Accurate of mould close±0.25mm6Pressure of low-pressure slip
feeding0.18-0.25MPa7Pressure of hi-pressure slip
feeding0.8-1.0MPa8Method to increase pressure for slip feedingBy
hydraulic 9Pressure of compressed air ≥0.5MPa10Air consumption
(/module)≤5M³/h (0.6MPa)11Pressure of water resource
0.3MPa12Water consumption (/module)≤0.5M³/h 14Total casting cycle
13min/cycle (adjustable)15Total install power≤17KW16Method of green
body taking By pneumatic Method of transportation of green
body Step conveyor Type speed of conveyor
26-130mm/s(adjustable ) Max dimension of green body
(tank)350mm×500mm×350mm18Dimension 10500×2572×4250mm Item
NoParts nameBrandRemarks1PLCSiemens1200-1500 Series2Touching
screenKinco 3Pneumatic control cabinetSMCIntegrated
control4Pneumatic control elementsSMCAir pipe, valve5Travel
SwitchSchneider 6Proximity switchPepperl fuchs 7Water
drop seperatorSMC 8Micro-mist seperatorSMC 9Cycle vacuum
pumpNash 10Speed control
valveSMC 11CylinderSMC 12Solenoid
valveSMC 13Reducing valveSMC 14Electric elementsSchneider
and Omron 15Safety curtainOmron 16Hydraulic valve
groupRexroth 17Seal of hydraulic
stationParker Working principle
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