High Pressure Casting Machine for One Piece Toilet 2-Layer Model with Separate Hpcm for Tank

Product DescriptionThis pressure casting machine with 2-12 module is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum. As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of 1-piece toilet. Its' advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage. Detailed Photos2 moulds one piece toilet  high pressure casting machine for sanitary ware includes: 1. Main body with two layers;2. Boby casting working station;3. Rim casting working station;4. Tank casting working station;5. Compressed air;6. Mould hydraulic pressurize system;7. Slip feeding pressure reinforce;8. Vacuum demoulding system;9. Green bases conveyor system;10. Electrical auto control systemCapacity calculation, sample by 2 module typeDaily working time24Hours/day1440Mins/dayQ'ty of module21 pcs of mould/moduleCasting cycle26MinsDaily output108pcs Appliable products1. Suitable for producing different model one piece toilet, two piece toilet.2. Machine advantage:    High auto control, low labor strength;    Small floor space with low building cost;    The machine choose Siemen PLC 1500 series, can realize remoting control and   fault eliminate, help factory to manage producing;    Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.      The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.   Product ParametersNoItems Contents For producing bowl +rim1Titling angle of turnover frame 0-45°2Up and down close-open stroke of bowl-mould 500mm3Close-open stroke of side-mould 500mm4Close-open stroke of rim-mould165mm5Close pressure of centre-mould 35T6Close pressure of side-mould40T7Close pressure of rear-mould20T8Max dimension of bowl-mould 1050x750x670mm9Max dimension of rim-mould1050x730x300mm10Slip pressure of casting 1MPa11Pressure of compressed air ≥0.6MPa12Air consumption (/module)5-15M³/h13Water consumption (/module)0.2M³/h14Total power32-82kw15Stroke of step hydraulic conveyor 1400~1700mm16Stroke of step process conveyor1300mm~1400mm17Lifting stroke of elevator of rim 2800mm18Height of 2nd layer2600mm19Weight of machine33-102T20Overall dimension18000x10700x5300mm(2 module)23000x14500x5300mm(8 module)Portion for producing tank1Demoulding methodVertical lifting+ vacuum suction 2Mould close method  by hydraulic 3Pressure of mould close≥300,000 N4Accurate of mould close±0.25mm6Pressure of low-pressure slip feeding0.18-0.25MPa7Pressure of hi-pressure slip feeding0.8-1.0MPa8Method to increase pressure for slip feedingBy hydraulic 9Pressure of compressed air ≥0.5MPa10Air consumption (/module)≤5M³/h (0.6MPa)11Pressure of water resource    0.3MPa12Water consumption (/module)≤0.5M³/h 14Total casting cycle 13min/cycle (adjustable)15Total install power≤17KW16Method of green body taking By pneumatic  Method of transportation of green body Step conveyor Type speed of conveyor 26-130mm/s(adjustable ) Max dimension of green body (tank)350mm×500mm×350mm18Dimension 10500×2572×4250mm  Item NoParts nameBrandRemarks1PLCSiemens1200-1500 Series2Touching screenKinco 3Pneumatic control cabinetSMCIntegrated control4Pneumatic control elementsSMCAir pipe, valve5Travel SwitchSchneider 6Proximity switchPepperl fuchs 7Water drop seperatorSMC 8Micro-mist seperatorSMC 9Cycle vacuum pumpNash 10Speed control valveSMC 11CylinderSMC 12Solenoid valveSMC 13Reducing valveSMC 14Electric elementsSchneider and Omron  15Safety curtainOmron 16Hydraulic valve groupRexroth 17Seal of hydraulic stationParker     Working principle    /* March 10, 2023 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1