High speed HDPE silicon core Micro duct pipe making machine 2 high
efficient extruders are equipped for HDPE microduct pipe production
line. One for extruding HDPE layer, the other for extruding silicon
core layer. Using own-patented multi-layer co-extrusion technology
to produce HDPE silicon core pipes. The screw and barrel are
designed by KAIDE technical team according to the raw material's
processing properties, nitriding thickness 0.5-0.7mm.Technical
DataNo.ModelScrew diameterL/D ratioProducing speedNorminal
PowerProducing
scope1KD-GX-01Ø65/4533/25:120m/min95KWØ5-20mm2KD-GX-02Ø60/4536/30:160m/min110KWØ5-20mm3KD-GX-03Ø60/4536/33:180m/min130KWØ5-20mm4KD-GX-04Ø75/5036:33:1120m/min180KWØ5-20mm
The HDPE Microduct extrusion line includes:1High speed HDPE
extruder2High speed extruder for silicon core
layer3Gravimeter4Color-masterbatch feeding unit5Co-extrusion die
head6Extruding tools7Vacuum Calibrating Cooling Tank8Water Cooling
Tank9Laser Measuring Instrument10Servo haul-off machine11Pipe
accumulator12Pipe cutter13Pipe coiler14Siemens PLC programmable
computer control systemFeatures of HDPE microduct pipe extrusion
line:1. Extruder1).2 high efficient Extruders are equipped,
specially designed for HDPE layer and Silicon core layer. The Screw
adopts our own designed newest structure of five-zone type for high
effective plasticizing, which efficiently improve the materials
plasticizing & mixing effect,and save raw materials.2).Screw and
barrel adopt high quality alloy steel, and treated by nitriding,
polishing, and honing,with long serving life.3).Equipped with high
efficient ceramic heaters and powerful cooling fans, effectively
balance the melt temperature in screw and barrel, ensure the melts
inside with great plasticizing effect.4)Extruder is intergrated
controlled by PLC computer control system, sync control with the
downstream equippment. Co-extrusion die head1)The HDPE micro-duct
extrusion line is adopting high quality mold steel as the die head
raw material. Special surface treatment to extend the die head's
serving time.2)The die head is designed and developed by our-own
technical team. Adopting own-patented multi-layer composite
co-extrusion technology, combined with imported high-precision CNC
processing machines, the die head and extruding tools are with high
precision, and can produce pipe diameters of 5-20mm.3)The
reasonable die head structure avoids heat accumulation during
high-speed production and ensures the smooth surface and tube
embryo is uniform when it's extruded.Gravimeter1)Gravimeter control
system is a kind of closed-loop control system with extruder. It
controlled by integrated PLC moulds with the whole production line.
2)Gravimeter is equipped with imported weighting sensor from
Switzerland and imported SMC pneumatic component from Japan. Make
sure the pipe weight per meter is stable and ensure the pipe is
with high quality in high speed producing process.3)The gravimeter
can save 2-6% raw materials, meanwhile increase production
capacity. Ensure there's lower raw material waste when Micro-duct
extruding machine start up.Vacuum tank and cooling tank1) Special
vacuum tank structure for high speed PE silicon core microduct pipe
production line2) Vacuum pressure can be monitored in real
time.3)The unique vacuum cooling system ensures that the pipe is
shaped and cooled during high-speed production while saving space
in the workshop for customers.4)Automatic water input&drainage
system for HDPE Silicon Duct MachineAutomatic pipe winding
machine1)Automatic pipe coiler with double working position, auto
pipe coiling, auto reel changing, servo travsering unit.2) Special
automatic pipe coiler is designed for High-Speed micro-duct
extruion line, Max.speed: 120m/min. /* March 10, 2023
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