High Precision Vertical CNC Machine for Gripper/Fixture
ProcessingIntroductionThe Z-axis adopts the hard track technology
of intermediate frequency quenching and grinding. The rectangular
guide rail and the plastic plate support structure have good
seismic performance, large sliding contact area, symmetrical
thermal deformation, and good stability.The three-axis motor
seat/bearing seat adopts no gasket design, manual scraping to
ensure contact, strong stability, and improve the seismic
performance of the machine tool.The cast iron of the whole machine
adopts high synthetic cast iron (HT300 material), and all the main
bodies are analyzed by 3D dynamic finite element to ensure that the
machine has the best performance design and enhance cutting
rigidity and stability. The heavy-duty base effectively ensures the
anti-vibration capability of the machine tool during
operation.Advantage1. The counterweight technology is adopted to
reduce the load of the Z-axis motor and enhance the stability of
the Z-axis machining.2. Herringbone column and heavier base make
the whole machine more stable.3. The internal rib reinforcement
structure of the main axis head is optimized with the ratio of the
column length to better provide rigidity and stability support for
the main axis.4. The Z-axis hard rail adopts intermediate frequency
quenching, the hardness is HRC45°, and the wear resistance is
strong. The grinding and manual scraping technology are used to
effectively ensure the contact and straightness.5. The three-axis
motor seat and bearing seat adopt high-tech shovel to ensure the
stability of the contact surface and eliminate the vibration of the
servo motor due to the installation process.Detail
ImagesApplication fieldsIt is widely used formolds/components
processing, gripper and fixture processing in medical industry and
mechanical automation applications. It is suitable for heavy
cutting.Basic ParametersItemV856ZV1060ZV1370ZV1580ZProcessing
rangeX axis strokemm820100013001500Y axis strokemm550650700800Z
axis strokemm600600700700Distance from spindle end to
workbenchmm130-730130-730120-820150-850WorkbenchWorkbench
areamm1000×5501200×6001400×7001700×800Max weight
capacitykg6008007001200T-slot (width*slot
number*spacing)mm18×5×10018×5×10018×5×12518×5×140SpindleSpindle
drive mode/Direct drive Direct drive BeltBeltMain aixs
speedrpm120001200080008000Spindle power
(continuous/overload)kw7.5/1111/1511/1515/18.5Spindle torque
(continuous/overload)N.m36/9653/11870/118143/236Spindle
taper/BT40BT40BT40BT50Pull nail angle°45° 45° 45° 45° Feed driveX,
Y, Z axis rapid traverse
speedm/min36/36/2436/36/2436/36/2424/24/16X, Y, Z axis servo motor
powerkw2/2/33/3/33/3/34.5/4.5/4.5X, Y, Z axis servo motor
speedrpm3000/3000/30003000/3000/30003000/3000/30003000/3000/3000X,
Y, Z axis screw diametermm40/40/4040/40/4040/40/4050/50/50Linear
guide rail (line rail width/number of sliders)mmXY:45×2 Z:Hard
RailX:35×2 Y:45×2 Z:Hard RailX:45×3 Y:45×2 Z:Hard RailX:45×3
Y:45×2(4-track) Z:Hard RailTool libraryTool library
capacitypcs24242424Tool library form /Arm type tool magazineArm
type tool magazineArm type tool magazineArm type tool
magazineMaximum tool diameter / adjacent empty
toolmmΦ78/Φ150Φ78/Φ150Φ78/Φ150Φ120/Φ250Maximum tool
lengthmm300300300400Maximum tool weightkg/pcs88816Tool change
times2.52.52.53.6Positioning accuracyX, Y, Z
axismm0.010.010.010.01Repeated positioning X, Y, Z
axismm0.0050.0050.0080.008CNC system /Mitsubishi M80Mitsubishi
M80Mitsubishi M80Mitsubishi M80Air pressure
MPa0.6-0.80.6-0.10.6-10.6-1Machine power
V/Hz380V/50Hz380V/50Hz380V/50Hz380V/50HzMachine
weightkg56006800780011300Floor
spacemm2600×27203150×29103420×30104000×3240OptionalSystemM80A
Mitsubishi M80A/828D Siemens 828D/Fanuc 0i MF Fanuc 0i MFContact
tool setterRenishaw TS27RProbeRenishaw OMP40-2Heightened probe
column200mm heightenedChip removal machineChip removal machine for
aluminum alloy/Chip removal machine for iron filings/Chip removal
machine for cast iron shavings/* March 10, 2023 17:59:20
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