Hf Automatic Concrete Block Brick Making Machine Equipment for 200000m3/Year AAC Production Line

HONGFA Automatic AAC Concrete Brick Making Machine for 200000m3/yearAAC Production Line            Main raw materials of AAC are siliceous material (sand, fly ash and Silicon tailings) and Calcium materials (lime and cement) mixed with foaming agent (aluminum powder). It is the product of light porous silicate through the following processes: batching, mixing, pouring, hardening, cutting, autoclaving and curing etc. Because of large amount of well-distributed tiny pores after foaming, it is named autoclaved aerated concrete.(1)Raw material storage  (2)Hopper (3)Conveyor belt (4) Ball mill(wet type) (5)Slurry pump (6)Mixing pool(Slurry pump+Beater)  (7)Slurry storage tank  (8)Crusher  (9)Lime particle silo (10)Ball mill(dry type)  (11)Powder lime silo  (12)Cement silo  (13)Dust-catcher  (14)Reinforcement(15)Cage reinforcement welding machine  (16)Pouring slurry building(Aluminum power mixer+weighing scale+pouring mixer)  (17)Mould  (18)Insert drill crane  (19)Ferry trolley  (20)Curing room  (21)Pull out drill crane  (22)Rolling over conveyor device  (23)Cutting cart  (24)Cross cutting and vertical cutting machine  (25)Grouping crane  (26)Green Cake Bottom Skin Removing System  (27)Autoclave  (28)Stacking crane  (29)Seperator machine  (30)Rotating clamp  (31)Finished product clamp Production process1,Raw material preparation 1. Dose and match measured raw materials;2. After distributing, feed raw material into       pouring mixer to make slurry.2,Reinforcement processing3.Automatic circulation system for cage assembly frame4.Mesh cage anti-corrosion drying room5.Automatic warp and weft rib full wire strip welding machine6.Cage assembly frame shuttle7.Mesh cage rigid connection welding machine8Net cage anti-corrosion spreader3,Pouring pre-uperation9. Through thoroughly mixing, the slurry is poured to mould; ,10. After pre-curing under a certain temperature and time, the block would reach a certain hardness and prepare for cutting;4,Cutting section11. Tilting hoister would turn over 90 degrees of mould;12. Then open the mould and separate it from block. And take the block with side plate to the cutting cart;13.  The horizontal cutting machine cuts blocks from both sides.14.  Then the vertical cutting;5,Marshalling steaming15. After cutting, the block is hanged to curing carts with side plate by semi-finished product hoister;16. Grouping the carts and put them into autoclaves;17. Curing the blocks under certain temperature and pressure;18. Carry the finished product out of autoclave by the ferry cart6,Finished product packaging19. The finished product hoister take the finished product to finished blocks area;20. The side plate return back through side plate roller;21. Side plate would be organized with open mould for the next circle.Main equipment and parameter1. Gas Ball Mill: grinding sand to slurry                                                             TypeDiameterLengthProductivityFeeeding sizePower(KW)Φ1200x4500mm1200mm4500mm3-4t/h≤20mm55KWΦ1500x5700mm1200mm5700mm6-8t/h≤20mm130KWΦ1830x7000mm1830mm7000mm8-17t/h≤20mm245KWΦ2200x9000mm2200mm9000mm12-70t/h≤20mm380KW2. Gas Slurry Pouring Mixer: To mix the standard sand ,slurry,lime,cement and aluminium paste into balance after measuring Mixer typeMotor powerMixer drum volumeBlade diameterBlade speedDiversion drum type30kwV=3.6m3Φ560mm560r/minDiversion drum type37kwV=4.5m3Φ630mm560r/min3. Gas block Mould: storage sand slurry to curingSize  of (mm)Size of body(Peeling-off size)Maximum overall sizeLength(mm)Width(mm)Heigth(mm)Length(mm)Width(mm)Heigth(mm)4200x1200x600420012006004720173510784800x1200x600480012006005320173510786000x1200x600600012006006550175010854. Cutting machinea: Horizatal cutting machineSizeMin spacing of wiresRange of swing(mm)Diameter of cutting wire(mm)Overall sizeLength(mm)Width(mm)Height(mm)4.2x1.2x0.6m10mm7.5Φ0.6-Φ1.05200320035604.8x1.2x0.6m10mm7.5Φ0.6-Φ1.05900320035606.0x1.2x0.6m10mm7.5Φ0.6-Φ1.07200320035605. Gas block Hoist: hoist block mould and groupingsizeLifting capacity(T)Moving speed(m/min)Lifting stoke(mm)Overal sizeLength(mm)Width(mm)Height(mm)4.2x1.2m10t10-40m/min1350-17007700270028504.8x1.2m10t10-40m/min1350-17008300270028506.0x1.2m15t10-40m/min1350-170010500270028506.Gas block AutoclaveAutoclave Size(m)Autoclave Volume(m3)Mould size(m)Mould volume(m3)Mould QTY / AutoclaveΦ2.0x3197.34.2x1.2x0.63.02414Φ2.0x26.583.24.2x1.2x0.63.02412Φ2.68x31174.84.8x1.5x0.64.3218Φ2.68x32180.46.0x1.2x0.64.3215Φ2.85x32204.16.0x1.5x0.65.415Gas block pictures and photosAbout usFAQ1. where to find reliable and direct factory for block machine ? ---Shandong hongfa have more than 33 years rich experience in block machine manufacturing. welcome your visit. 2. Do you have ready machine in stock ? --- we do have stock, but almost all our molds need customized according to local size requirements. 3. Do you have branch office in my country ?--- until now we have distributor in Uz and Algeria etc. contact us if you need their contacts. 4. If my machine b