Two Beam and Three Wave Beam Highway Guardrail Roll Forming Machine

  Product DescriptionRaintech highway crash barrier roll forming machine have three types: Separated W beam roll forming machine, separated three waves crash barrier roll forming machine; combined two and three wave machine .  We have many successful cases for export highway guardrail plate roll forming machine and C post roll forming .The punching machine is equipped with two complete sets of punching & cutting moulds .Three-wave (beam) guardrail plate is equipped with a set of punching &Cutting mould, Can finish the punching 28 holes at end the guardrail and cutting in one time.The specific mold specifications shall be confirmed according to the punch drawing signed and confirmed by the buyer and the seller.Working ProcessUncoiling → Servo leveling and feeding → 500T punching & cutting machine + punching and reinforced hole press → pinch feeder → transition material conveyor→ roll forming main process → Electromagnetic automatic palletizing device.DrawingParameter TechnicalMaterial:Cold rolled mild steelRaw material yield strength235MpaTensile strength of raw materials≤550MpaCoils OD≤Ф1600 mmCoils IDФ508mm Strips width≤750mmStrips thickness2.3~4mmCoils weight≤7000 kgLine speed 4 pcs/min(for sample Length 4320mm)Brand of main electrical components:Items NameBrandPLCMitsubishi, JapanServo systemYaskawa , JapanInverterDelta (Taiwan)Touch ScreenWeinview(Taiwan)Low voltage electrical appliancesSchneider (France)DC speed controllerEurotherm (USA)Encoder Omron(Japan)Details Show1.Automatic Decoiler with Loading TrolleyThe machine is single support mode, motor driven uncoiler material shaft to release the material volume, hydraulic power drive uncoiler material shaft tensioning device, the material volume is fixed on the uncoiler material shaft,the tensioning structure is wedge type,more stable and reliable working conditionThe uncoiler is automatic type , when the material after being installed on the uncoiler material shaft, in actual operation process of the whole line of decoiler material is active rotation axis, the traction from the uncoiler uncoiling mechanical and electrical machine can automatically according to the speed of the whole line for the release of the material in order to ensure the safety of decoiler operation decoiler is equipped with pneumatic brakesThe uncoiler also contains 4 baffle plates and a press arm to prevent the material from loosing in the uncoiling process and to ensure the safety of the operatorsCoils ID:Ф508mmMax. Coil OD:Ф1600mmMax. Strips width:750 mmMax. Coils weight:≤6000 kgUncoiler motor power:≈5.5kw(according the final design)2.Material Storage DevicesThe material storage device consists of two parts: the arc-shaped idler roller and the material-supporting device. There are four sets of arc-shaped idler rollers, which are placed on both sides of the two storage bins, and are composed of an arc frame and a set of flexible idler rollers. , The surface of the roller is plated with hard chrome. A photoelectric switch is installed in the pit of the discharge bin to control the position of the material coil entering the pit, so that the speed of each working part can be perfectly matched.3.Special 400T hydraulic punching and cutting machine  It adopts hydraulic four-column press mode, economical and applicable, the speed of fast punching distance can be adjusted in the horizontal direction of the plate, and the punching distance can be changed through the electrical control system4.Punching &Cutting composite The punching machine is equipped with two complete sets of punching & cutting moulds .Three-wave (beam) guardrail plate is equipped with a set of punching &Cutting mould, Can finish the punching 28 holes at end the guardrail and cutting in one timeThe specific mold specifications shall be confirmed according to the punch drawing signed and confirmed by the buyer and the seller ApplicationWorkPiece   Packaging & Shipping1 Lifting the machine into container2 Disassemble and pack with film for anti-humidity3 Machine trial before dispatch4 Loading the packages to container5 Fix with steel wire ropes in container to avoid damage6 Close and sealthe container7 Transport container to the port8 Ships and our machines go to the destination port.FAQ1. Q: Are you a Manufacturer or a trading company?A:We are a professional manufacturer with more than 15 experience in manufacturing, assembling and selling in this field. We have our own factories as well as trading companies2. Q: How long have your factory been in this field? And how many staff do you have?A: We have been in this field mode than 12 years since the year of 2008, total staff more than 100.3. Q:Where are you and how can I visit you?A: Our factory located in Jinan City, Shandong Province China, contact us before your visit in order that we can arrange the good reception.4. Q: Can you provide a customized solutions?A: Yes, our engineers are pleased to listen your idea and customized design is available5. Q: What about the w