The Principle of MixerThe measuring principle is based
on making visible the resistance the sample material
opposes to the rotating rotors. High-speed hot
shearing provided by a pair of counter-rotating rotor in the
mixer chamber made the material plasticizing from solid to
melt.The corresponding torque moves a
dynamo-meter out of its zero position . In
compliance with the existing standards and test
specifications, a typical ' Rheogram ' (torque
and temperature vs. time) is recorded for each sample
material. We can analyse the structural changes of the
material by the rheogram ,which shows the
relationship between torque (viscosity)
and temperature / time . The measured data can
be displayed and stored numerically as a txt or excel file to
further analysis during the measurement . Technical
parameters : Mixer-20Mixer-60Mixer-200Mixer-300Chamber
volume20ml60ml200ml300mlMixer Material630Types of
rotorRoller,Banbury,Cam,Delta,Sigma(Roller standard ,others
optional )Rotor processingAfter high precision polishing, the
surface chromium platingSpeed ratio of rotors3:2Temp control
systemRKC from JapanTemperature sensorJ type
thermocoupleHeatingElectrical Heating/3 zones, PIDMax.
Temperature350ºCLoadingManually+ PneumaticMax. rotor speed150
or 200 or 240 r/minMax. torque80Nm150Nm250 Nm250 NmTotal
power1500 W1700W3600W4800WWeight280 kgDimension(L×W×H)650×600×1800
mmTypes of rotorsRotor is the core component of Mixer System.
Different structural type of rotors are suitable for
different mixing process and directly affect the
products quality ,efficiency and energy consumption. Now,
we have developed five kinds of rotors for the plastic and rubber
materials ,as illustrated below. The rotors are made of
special steel ,counter-rotation towards each other at the speed
ratio of 3: 2 provide for excellent compounding and high shear
mixing characteristics .
Photo Name Function RollerIt
is usually used for testing
thermoplastic materials and compounding with
additives. BanburyIt is usually used
for testing natural and synthetic elastomers with regard
to flow and cure behavior, compounding with
additives . CamIt is usually used for testing
thermo-plastic polymer, ceramic composites, food and other
high-torque materials. DeltaIt is usually used
for testing cross-linking thermo-set polymer . SigmaIt is
usually used for testing food, medicine, and plastisol
materials, which have low-torque. /* March 10, 2023 17:59:20
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