Aps 500kg 5ton Electric Industrial Copper Aluminum Scrap Metal Smelting Cast Iron Brass Bronze Stainless Steel Smelting Induction Melting Furnace for Sale

APS STELL SHELL FURNACEInduction Melting furnace for Copper CastingI. Technical specification:Application Meeting requirement for melting ferrous and non-ferrous metal Capacity range300kg to 30,000kg(related to copper)Standard featuresSteel shell Porcelain insulated induction coilWaterless yokeAll-round protective coverFurnace-leakage alarmOptional featuresFume hood Lining push-out mechanismKGCL power supply KGPS power supplyII. Details description:2-1.Fuenace designFurnace can be customized to be common column type design, or open furnace design.What is open furnace design? On the basis of ensuring the strength of the furnace body, the redundant coil columns are eliminated, making the furnace body more convenient for maintenance, and at the same time leaving enough space for future capacity upgrades. When users need to increase production, they only need to upgrade the capacity of the old furnace without investing in a new smelting system.New open steel shell furnace Ordinary column type steel shell furnace2-2. Advanced Rodless induction coilFurnace can be customized to be common induction coil,, or rodless induction coil.What is rodless induction coil? According to common manufacturing methods, the active coil and the water-cooled coil need to be fabricated separately and then welded together. By using horizontal winding process, and the effective coil and the water-cooled coil can be wound from the same oxygen-free copper tube without any segmentation. Coil turn gaps are tight and consistent for maximum electrical efficiency. Advanced rodless induction coil common induction coil  SpecificationSpecificationRodless induction coilCommon induction coilCopper materialTU1 copperTU2 copperRefractory materialOf AlliedOf AlliedFeaturesRodless structureHorizontal windingPorcelain insulation treatmentFurnace-leakage monitoringHigh voltage ignition and overheating protection.Rod structurePorcelain insulation treatmentFurnace-leakage monitoring 2-3. Wind cooling yokeThe yoke is a unique design without water cooling and adopts wind cooling, so it can protect it from any hidden danger of water leakage.2-4. Upgrade all-round protective coverBesides anti-drop protection cover, there is a protective cover around the coil and the water-cooled cables, which can protect the coil from the damage caused by the falling or collision of metal debris, and also effectively protect the water-cooled cable from contact with metal debris and cause overheating problems. Moreover, the protective cover does not cause any trouble for maintenance, because it does not need to be dismantled during repair.  APS POWER SUPPLY SYSTEMAdvantages compared to common KGPS parallel power1. Very high power factorThe entire production process maintains a very high power factor (0.95-1), low reactive power loss, and more energy saving.2. Excellent harmonic performanceThe harmonic content is low, which meets the requirements of the power sector for harmonics, and users no longer need to purchase high-order harmonic treatment devices.   I. Technical specificationPower RangeUp to 36000KW, 6, 12, 24 or 48 pulse line power rectifier systemStandard featuresPLC automatic melting management systemPrecise and sensitive digital optical fiber control systemIntelligent monitoring system (including ordinary version of leakage furnace alarm)Fault self-diagnosis functionRemote diagnostic systemDSP intelligent power control processorCore device "pre-installed backup"Modular assembly modesmart meterSafety interlock switchFactory TestKey ComponentsOptional FeaturesMultiple smelting furnaces melting at the same timeAutomatic production lineNew leaking furnace alarmFurnace weighing systemMelting shop control systemMoreContact us for customized solution    II. Details description  2-1. Advanced optical fiber control systemFrequency conversion adaptive. It take less than 0.2 seconds from start-up to full power output, when the peers take longer time. Under the standard configuration, the melting time is about 40-50 minutes.   2-2. Emergency backup assembly conceptThe core components inside the electric cabinet, such as thyristor, capacitor, etc., are equipped with spare modules, and the backup modules can be quickly activated when a certain device is damaged and production is stopped. It can continue to produce without repair. As for the damaged spare parts, just need to disconnect the wire, or directly remove it for repair, which has no effect on the equipment.2.3- Smart meter Smart meter can display and record monthly power consumption, daily power consumption and ton of power consumption in real time,which providing reliable and detailed smelting data for production enterprises to make production planning and cost accounting.2.4- Easy to operate PLC smelting manager can display the real-time data and information of the entire system in real time. It can be used by operators to start, stop, and reset the power supply on the furnace table. It also has automatic heat preservat