Highly Quality Ultrasonic Extraction machine for Corn Oil
ExtractModelSONO20-1000SONO20-2000SONO15-3000SONO20-3000Frequency20±0.5
KHz20±0.5 KHz15±0.5 KHz20±0.5 KHzPower1000 W2000 W3000 W3000
WVoltage220/110V220/110V220/110V220/110VTemperature300 ºC300 ºC300
ºC300 ºCPressure35 MPa35 MPa35 MPa35 MPaIntensity of sound20
W/cm²40 W/cm²60 W/cm²60 W/cm²Max Capacity10 L/Min15 L/Min20 L/Min20
L/MinUltrasonic extraction and separation based on the effective
components in material and state of the existence of effective
components, polarity, solubility and design a scientific and
reasonable by using the method of ultrasonic vibration on the new
technology of extraction, solvent quickly into the solid material,
the material contained in the organic composition completely
dissolved in solvent, as far as possible to get more ingredients
extract, reoccupy appropriate separation methods, separate
chemicals in the extract, then be refined, purified and chemical
composition of the process to get the required monomer
process.Ultrasonic extraction is the use of ultrasonic radiation
pressure produced by strong cavitation effect, the disturbance
effect, high acceleration, breaking and mixing function of
multistage effect, increase material molecular motion frequency and
speed, increase the solvent penetration, increasing the target
component into the solvent, promote extraction. Ultrasonic is a
kind of elastic mechanical vibration wave, essentially different
from the electromagnetic wave. Because electromagnetic waves can
travel through a vacuum, and the ultrasonic transmission, must be
in the medium to its through the media, form including expansion
and compression, and that the movement of the fluid produced
sharply, due to the change of sound pressure, solvent by
compression and sparse, in acoustic sparse phase zone, air-pocket
expansion grew up, and the surrounding liquid vapor or gas filled
with. In the compression zone, air-pocket soon collapse, rupture,
produce a large number of micro bubble, they can be used as a new
gas nucleus. Now believe that the influence of ultrasound on
chemical reactions, the main reason is that the micro bubble in
grew up suddenly burst can produce strong shock waves.When
sonicating liquids at high intensity, sound waves propagating into
the liquid medium create alternating cycles of high pressure
(compression) and low pressure (sparse), the rate of which depends
on the frequency. During low-pressure cycling, high-intensity
ultrasonic waves create small vacuum bubbles or voids in the
liquid. When the bubbles reach a volume where they can no longer
absorb energy, they collapse violently during high-pressure
cycling, a phenomenon known as cavitation. During the explosion,
very high temperatures (about 5,000K) and pressures (about 2,000
atm) will be reached locally. The collapse of the cavitation
bubbles also leads to liquid jet velocities up to 280 m/s, and the
resulting shear forces mechanically disrupt cell membranes and
improve material transfer. Depending on the ultrasound parameters
used, ultrasound can have a destructive or constructive effect on
cells, depending on the ultrasound parameters used.Cell
divisionUnder intense sonication, enzymes or proteins can be
released from cells or subcellular organelles as a result of cell
division. In this case, the compound that is dissolved into the
solvent is enclosed in an insoluble structure. In order to extract
it, the cell membrane must be disrupted. Cell destruction is a
sensitive process because the cell wall has the ability to
withstand the high osmotic pressure inside. Good control of cell
disruption is required to avoid hindering the release of
intracellular products (including cellular debris and nucleic
acids) or product denaturation.Ultrasound acts as a well-controlled
means of cell disintegration, for which the mechanical effect of
ultrasound provides faster, more complete penetration of the
solvent into the cellular material and improved transfer quality.
Ultrasound can penetrate better into plant tissue and improve mass
transfer. Ultrasound creates cavitation that disrupts cell walls
and promotes the release of matrix components.Mass transferThe
mechanical activity of the ultrasound supports the diffusion of the
solvent into the tissue. When ultrasound mechanically disrupts the
cell wall through cavitational shear forces, it facilitates
transfer from the cell to the solvent. The particle size reduction
induced by ultrasonic cavitation increases the surface area of
contact between the solid and liquid phases.Protein and Enzyme
ExtractionIn particular, the extraction of enzymes and proteins
stored in cells and subcellular particles is a unique and effective
application of high-intensity ultrasound. Because solvent
extraction of organic compounds in plants and seeds can be
significantly improved. Therefore, ultrasound has potential
benefits in the extraction and isolation of new potentially
bioactive components. For example, from unused by
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