Rubber Kneader, Dispersion Kneader, Rubber Banbury Mixer

Rubber Kneader, Dispersion Kneader, Kneader, Dispersion Mixer, Rubber Mixer, Internal Kneader X(S)N-75x30Product Application1. The Hydraulic Internal Mixer is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, foaming plastics, and used in mixing of various the degree materials. 2. It furnished with reasonable designing, construction tightly packed, occupying small area, installing convenience, highly efficiency of production, operation simply. 3. The machine is the advanced new type mixer equipment of rubber and plastics industry, various features are so advanced as the same product of foreign. For seal designing, we get excellent result in sealing and everlasting. Brief Introduction for Our Rubber Kneader1. Mixing ChamberIt consists of a "w" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls. 2. Regular Note PumpTiming injection pump to the sealing system on a regular injection of hydraulic oil, lubrication sealing effect. 3. Thermal Resistance (or thermal couple)There is a plug-in thermal resistance or thermal couple in middle section of the bottom of the chamber to be connected to electrical system to inspect and control the mixing temperature. 4. RotorIt is designed to the hollow blades of banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges and the side faces of blades are surface welded with hard alloy and ground, then plated with hard chrome and polished. 5. Cooling/heating SystemA common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, - the jackets of the mixing chamber and the top ram. 6. Tilting MechanismIt consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc. It is able to actuate the mixing chamber tilting by 140° Around the front rotors. 7. Dust Stop DeviceAt the joint between the top of mixing chamber and the cantilevered arm of the machine frame, the dust sealing assembled with curved slotted partings are used for obtaining an excellent and reliable sealing purpose. The end face of the rotor is sealed by end contact sealing with non oil-lubrication and it seals well and is wear-resistance and durable. 8. Main Driving SystemThe part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of rotors with running face one other. 9. Pneumatic control systemPneumatic control system is controlled by PLC order. A bi-directional air cylinder makes the ram up or down. In case of the over load occurs when mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overloading. 10. Electrical Control SystemImported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability. 11. Dust Sealing DeviceMixing chamber catchy interface rack cantilever the oil dust seals and timing effect oiling dust, unique structure, the use of copper materials, good sealing performance, no leakage of the glue, powder leakage, do not pollute the environment, but also has easy maintenance and long service life. ItemUnitX(S)N-5x32X(S)N-10x32X(S)N-20x32X(S)N-25x32X(S)N-35x30X(S)N-55x30X(S)N-75x30X(S)N-110x30X(S)N-150x30X(S)N-200x30Total Volume of Mixing Chamber(L)1525455575125170250325440Working Volume of Mixing Chamber(L)5102025355575110150200Driving Motor Power(KW)112237375575110185220280Titling Motor Power(KW)1.11.11.51.52.22.245.51111Rotational Speed of The Rotor (front/rear)(r/min)32/23.532/2532/2732/2730/24.530/24.530/24.530/24.530/24.530/24.5Pressure of Compressed Air(m³/min)≥0.5≥0.5≥0.7≥0.7≥0.9≥1.0≥1.0≥1.5≥2.0≥4.0Pressure of Cooling Water(mixing rubber)(MPa)0.2~0.40.2~0.40.2~0.40.2~0.40.3~0.40.3~0.40.3~0.40.3~0.40.3~0.40.3~0.4Pressure of Heating Steam (plastic mixing)(MPa)0.5~0.80.5~0.80.5~0.80.5~0.80.5~0.80.5~0.80.5~0.80.5~0.80.5~0.80.5~0.8Dimensions(LxWxH)(mm)1850x1200x25802640x1650x23502675x1650x25602675x1650x25603200x1900x29503230x1927x29583325x2615x31504075x2712x35804250x2750x41064250x3400x4215Gross Weight(t)~2.1~3.3~4~4.5~6.3~7.1~9.5~14.9~19.5~22.5Company Profile  Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, Huangdao New District,Qingdao City.Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001:2015 quality management system certification, the European Union CE certification and Switzerland SGS certification. Company's products mainly cover the following industry: tire manufacturing, rubber conveyor belt production, all kin