20Khz ultrasonic sewing machine ultrasonic partAcoustic welding,
and more particularly ultrasonic welding, has become increasingly
popular in a number of industries. For example, businesses in the
textile and personal products industries often manufacture products
such as diapers, clothing, etc., that are ultrasonically welded.
Ultrasonic welding tools operate under the principle of applying
acoustic energy in the ultrasonic frequency range (i.e., at or
above 20 kHz) to a horn. The horn vibrates in response to the
applied acoustic energy to further produce an output acoustic
energy. The output acoustic energy is applied to the materials
(typically thermoplastics) being joined by positioning the horn in
the vicinity of the parts. The vibrational energy travels through
the parts, and at the interface between the parts, is converted to
heat. The conversion is due to intermolecular friction that melts
and fuses the parts together.While a number of horn configurations
have been developed, it is well known that a good way to attain
high quality and high speed ultrasonic welds is to use a rotary
horn with a rotating anvil. Typically, a rotary horn is cylindrical
and rotates around an axis. The input acoustic energy is in the
axial direction and the output acoustic energy is in the radial
direction. The horn and anvil are essentially two cylinders
positioned close to each other, rotating in opposite directions
with equal or nonequal tangential velocities. The parts to be
bonded pass between these cylindrical surfaces at a linear velocity
which usually matches the tangential velocity of these cylindrical
surfaces. Matching the tangential velocities of the rotary horn and
the anvil with the linear velocity of the parts can minimize the
drag between the horn and the parts.Ultrasonics is also the method
of choice for these materials, for example for parting fabrics so
that there is no thickening of the material along the cut edges.No
consumables such as glue, staples or sewing thread are needed.
The fabric remains intact, because no external thermal energy is
directed into the fleece. Position, shape and displacement of the
welding points can even support the desired properties of the
composite.Textiles is thus a field where ultrasonic technology can
prove its uniqueness.Characteristics:1. Seamming,trimming and
embossing without glue, thread or other consumables2. More faster
and cost effective than traditional sewing machine and adhesive
ways3. Eliminates fraying or unraveling of bonded edges and seams4.
Multifunctional and thousands of designs available5. Requires
minimum training and maintenance6. Super strong ultrasonic power
meets the needs of different fabric thicknessRPS-SONIC specializes
in manufacturing ultrasonic seam welding solutions for rotational
systems.Nuerous seam soldering devices have been developed over the
past years. From sonotrodes that can be installed in automated
assembly lines, the Elmrt35 ultrasounds sewing machine up to
customizations such as the PFW model devised for continuous welding
of pleated filters.There are two types of rotating modules for
these operations: with either a side or central sonotrode
resonating at a 35 kHz frequency and power varying from 600W to
1200W.These horns can be made out of aluminium, treated with a
special surface strengthening procedure, or titanium.Our seam
welding solutions are employed in binding synthetic textiles such
as PVC, polyester, polypropylene, coated, filtering and technical
fabrics.ITEMDECRIPTIONTYPE35FR135FR2 Frequency35khz35khzMax.
power600W1000WRotary Welding Horn's Width12mm12mmSynchronizing Belt
MatchedThe Length is not more than730mm, the Width 12mmMax.
Allowable Rotation Speed100 r/min.Install BoltM8, 4
pcsGeneratorDigital generator can be adjusted the output amplitude
from 50% to100%, continuously workingCableStandard 5mSpecial
length, please inform us.An ultrasonic sewing machine is versatile
and easy to use in order to seam, cut, slit, trim, tack, emboss, or
to cut and seal at the same time. The process used by every
ultrasonic sewing machine is fast, simple and efficient. It can
seal up to 80 meters per minute without the need for threads nor
needles.It is indeed a flexible technology. Due to the adaptability
of its design, it is possible to mount the sewing machine on a
workbench or to install it into semi or fully automated systems.The
general principle of ultrasonic welding can also be applied to
nonwoven materials. The thermoplastic fibers are activated by
mechanical vibrations thus melting and bonding in pre-defined
patterns. A weld tool, referred to as Sonotrode, transmits the
vibration into the nonwoven material. In industrial applications,
ultrasonic frequencies between 20 and 35 kHz are common, with
amplitudes (tool travel distances) of 10 µm to 50 µm. Processing of
nonwoven materials is often performed in continuous processes at
high web speed. By application of rotary tools, it is possible to
achieve processing speeds of u
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