Fully Automatic BMW Forming Trimming all in line
Machine1. This product is fully automatic loading and
unloading Thick Sheet Vacuum Forming Machine and is specially
designed according to your requested sizes (The size of
finished product can be adjusted in this range).2. It has the
character of reasonable structure and easy operation, and is
suitable for the Vacuum Forming of big sizes products.3. Japan
OMRON is adopted in the electric control system, high definition
Touch Screen, precise temperature control system, the whole system
realize human machine interface (HMI). Parameters
1ModelZS- 18162Max forming area1800*1600mm3Min forming
area1100*900mm4Max Sheet Width1860*1660mm5Max forming
height500mm6Heating power208kw(max)7Total
power238kw(Normally:60~140KW)8Power380V±10% , 3PH, 5Wire
(3*70+1*35+1*10)9Dimension(L*W*H)10400*4800*4000mm(L* W * H)
10Weight11500kg11Production Speed:6~7 minutes/Cycle12Compressed Air
Connection:1"DN 25 or 1 1/2" DN40(0.6-0.8 Mpa)13Thickness of
Sheet:1.00~10.00 mm14Raw Material:HDPE, ABS,PC,PS,PP,PE,PVC ,PMMA
Processing flowSheet pile up to the loading area
- Automatic sheet feeding -Pre-heating -Sheet
move to forming station-- Frame pressing -Heating oven move to
heating station and start hating - Prevent sag -Heating oven back
to pre-heating station-Bubble blowing--Vacuum forming --Plug
assistant--Cooling-Bottom blow demolding -Mold go down --Frame
rise-Semi finished product tranfer to trimming
station--Trimming into final product by CNC--Automatic
unloadingApplication 1. It is suitable for sheet type
ABS, PP, PS, PVC, EPS, HIPS, PE, HDPE, PC, PMMA, EVA,
PETG plastic material.2. Products are widely used as
electronics blister, food, hardware tools, medical
equipment, lamps and lanterns, sanitary ware, luggage,
refrigerator liner, automotive interior decoration, container
boxes, pallet and other plastic products. Technical
featuresSheet Feeding System.1. The sheet is loaded automatically
while the formed parts are unloaded in the same time.2. When the
sheet thickness change, don't need any adjustment.3. Every sheet
would be centered on both X and Y direction automatically.Heating
System.1. The heating oven adopts British
VICTORY halogen instant heating tube, with strong
penetration, fast temperature rise (reaching positioning
temperature in 2-3 seconds, with photothermal synchronization), the
heating time is short, the electric power is 40% of the same type
of machine.2. The heating oven is driven by variable
frequency motor, which works fast and steadily. Ensure that
the oven move "slow - fast - slow" .3. The voltage
regulator is adopted to control the voltage of the heating oven,
which can make the equipment run smoothly in each time period and
effectively improve the qualified rate of the product.4. The
fixed bottom plate of the heating oven is made of galvanized
steel plate, which is not easy to deform after being heated.
Moreover, the mirror stainless steel material used in the heating
oven has strong heat gathering ability, so as to avoid the
rust spot falling on the material. 5. The electric
oven is made of sheet metal all around, built-in insulation
material, heat balance does not lose.Cooling System1. The machine
adopts strong cooling fan and cold water spray device, which can
adjust the height up and down and change the cooling mode according
to the shape of the product. The machine is equipped with medium
pressure fan, which can set the start and delay state of cooling on
the control panel. Can switch manual or automatic working
state.2. Cooling pipe would be installed onto the colling fan, to
maximize the cooling efficiency.3. A cooling fan is installed in
the chassis to ensure that the air in the chassis can be quickly
drained.Forming System.1. The lower mold is driven by motor
driving gear or Servo Driving Ball Bearing Guide Screw variable
(optional) . Ensure large mold rise quickly and steadily,
multi stage speed adjustment.2. Upper mold electrically
adjustable speed regulation.3. When the pressing frame is rising,
the safety mechanism can prevent the pressing frame from falling
down in case out of power. Safety protection net is installed in
the operating area, the machine is unable to run unless the
operator leave the forming area, which greatly improve safety
level.4. With anti - sag and bubble blowing pre-
stretching function, improve the product forming height and
material forming uniformity effectively.5. With mold temperature
control function, used when mold has demand of preheat.6. Equipped
with infrared monitoring function to prevent excessive sagging of
heating (automatic photoelectric monitoring system is installed on
the operating side to prevent plate sagging) and prevent excessive
blowing.7. The forming window plate can be electrically
controlled, made by 45mm thickness aluminum plate, equipped with 4
gear motor to realize stepless speed regulation. In length
direction, the adjust range is 700mm, in width direction , the
adjust range is 700mm. (
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