PS OEM ODM Printed Circuit Board Assembly Industrial Control Board PCBA

PCBA AbilitiesItemPCBA AbilitiesTurnkey Service PCB Design + PCB FAB + Components Sourcing + PCB Assembly + Package Value-Added ServicesBOM Analysis, Conformal Coating, IC Programming, Wire Harness & Cable Assembly, Box Building Assembly Details 5 SMT + 2 DIP (Dust and anti-static lines) Assembly AbilitiesSMT 5 million points per dayDIP 10 thousands pieces per day Technical Support Free DFM/A check, BOM analysis Handing Standards IPC-A-600H, IPC-A-610F, J-STD-001FMOQ 1 piece Inspection & Testing Visual Inspection, AOI, SPI, X-ray inspection. First article inspection for each process. IQC + IPQC + FQC + OQC Inspection Flow Flying probe test/In-circuit test/Function test/Burn-in test Files We Need PCB: Gerber (CAM, PCB, PCBDOC) Components: Bill of Material (BOM list) Assembly: Pick-and-Place file Functional test: Test Guide PCB Panel Size Min: 0.25×0.25 inches (6×6mm) Max: 20×20 inches (500×500mm) PCB Solder Type Water soluble solder paste, RoHS lead-freePCB Assemble MethodsSMT, THT & Hybrid, single or double side placement, Part removal and replacement. Components Details Passive down to 0201 (01005) size Press fit connectors QFP/BGA/LGA/QFN/COB/COF CSP/WLCSP/POP Fine Pitch High Pin Count Connectors BGA repair and reball Lead Time Prototype: 5-15 working days; Mass production: 20~25 working days. The fastest delivery time is 3 days. Packaging Anti-Static Bags/Customized PackagingPCB ParametersItemPCB ParametersMaterialFR4 (140Tg, 170Tg, 180Tg), FR-406, FR-408, 370HR, IT180A, Metal Core, Polyimide, Rogers 4350B/3003/4003C/5880, Taconic, Teflon, etcMaterial BrandsKB, ITEQ, SY, ISOLA, Rogers (Arlon), Ventec, Laird, Nelco, Bergquist, DENKA, Panasonic, Taconic, or other laminate on customer's requestLayer Count1-40FlammailityUL 94V-0Thermal Conductivity0.3W-300W/mkQuality StandardsIPC Classes 2/3HDI Build-upAny Layer, up to 3+N+3Board Thickness0.2~7mmMin Thickness2-layer: 0.2mm4-layer: 0.4mm6-layer: 0.6mm8-layer: 0.8mm10-layer: 1mmMore than 10 layers: 0.5*Layer Count*0.2mmCopper Thickness0.5-20ozInksSuper White Inks/Solar/Carbon InksSolder Mask Thickness0.2mil-1.6milSurface FinishesBare Copper, Hasl lead-free, ENIG, ENEPIG, Gold Fingers, OSP, IAg, ISn, etcPlating ThicknessHASL:Copper Thickness: 20-35um Tin: 5-20 umImmersion Gold:Nickel: 100u"-200u" Gold: 2u" -4u"Hard Plated Gold:Nickel: 100u"-200u" Gold: 4u"-8u"Golden Finger:Nickel: 100u"-200u" Gold: 5u"-15u"Immersion Silver: 6u"-12u"OSP: Film 8u"-20u"Min Hole Size0.15mmMin Trace Width/Spacing2mil/2milVia Plugging0.2~0.8mmLine Width/Space Tolerance±10%Board Thickness Tolerance±5%Hole Diameter Tolerance±0.05mmHole Location Tolerance±2milLayer to Layer Registration2milS/M Registration1milAspect Ratio10:01Blind Vias Aspect Ratio1:01Outline Tolerance±0.1mmV- CUT Tolerance±10miBevel Edge± 5milWarp and Twist≤0.50% (max cap)Quality TestAOI, 100% E-testValue-Added ServicesDFM Check,  Expedited ProductionFeatured ProcessesBonding, Impedance Control, Via in Pad, Press Fit Hole, Countersink/Counterbore Hole, Castellated Vias, Edge Plating, Peelable Solder Mask, Resin Plugged, Plating FlatData FormatsGerber, DXF, PCBdoc, ODB++, HPGL, BRD, etcOne-Stop OEM PCB Assembly Professional Turnkey PCBACompany ProfileMain CustomersProcessPCB ShowcasePCBA ShowcaseSMT & DIP WorkshopQuality And Policy:Continually improve our quality, efficiency, service to satisfy thecustomer's requirement.Quality System:1. ISO-9001:2018 Quality System Standard2. ISO14001 Environment System Standard3. Quality Standard: IPC-610-D class 2,4. Soldering Standard: J-STD-001 class 1,2,35. ESD Standard: ESD-MIL-STD-16866. Workshop management:5S7. FAI-first article inspection 8. In process visual inspection9. AOI inspection10. X-ray Inspection11. SPI Inspection12. Machine calibration and preventative maintenance13. ERP material and process management ( ERP=enterprise resource planning computer system)Quality standardsIPC-A-610D-GTest and Maintenance WorkshopSTHL provide custom test service according to client's requirements and products. Usually STHL PCBA Techoffers a full range of testing service. Including:*AOI (Automatic Optical Inspection)* Function Testing* In Circuit Testing* Testing Fixtures* Testing Service* X-Ray for BGA Testing* Printing Solder Paste TestEach board is carefully examined by our dedicated inspection  team using AOI and high magnification viewers.Using our X-Ray machine, we test PCBs to component level and all wiring is fully inspected and tested. Flash testing and earth bonding tests can also be undertaken where required.Material ManagementCertificationsPackaging & ShippingFAQFAQQ1: What's your monthly capacity of PCB assemblyA: Monthly 140 million points from SMT, 300K pieces from DIP.Q2: How do you go quality control in PCB assembly?A: We fully comply with ISO requirements and process in accordance with the Quality Management Manual for order management, production management, and process management, and strictly implement processes such as corrective and preventive measures and change