Ningbo LD Machinery Co. Ltd. has been a leading manufacturer of
Hydraulic Cylinders, and OEM products (casting, forging and raw
material) for over 30 years. Located in Ningbo Sea Port City, we
had consistently provided high quality, competitive prices products
and great services to customers throughout the United States,
Canada, Australia, as well as overseas.Quality Control on
Material1.Material Chemical and Mechanical AnalysisNingbo LD has
its own lab on material testing, we do chemical and mechanical
testing on every batch of material we received, once the material
are qualified, all detail information will be recording in ERP
system. Customer will receive material certification for quality
chaining.2.Salt Spray Testing on RodChrome Plated RodsChrome Plated
Rods are produced from medium carbon cold-finished or hot rolled
steel bars usually in Steel 1045/1050 or 10v45 grades. The bars
need to be polished, and chrome plated to a minimum thickness of
0.0005", and 0.001" per side. Chrome Plated Rods are specifically
designed to be used for most piston rod applications in hydraulic
cylinders. Nikrom RodAs some of customers' machines working
environment is highly corrosive conditions, which required very
high corrosion resistance. Ningbo LD provides an option of Nikrom
rod.Due to the presence of natural micro cracks in the chromium
layer, erosion may penetrate the coating. In corrosive environments
or strictly safe applications, exposure to the risk of mechanical
damage, oil film alone is not enough to protect in the field.
This is especially true if the piston rod remains elongated
for a long time as the oil film dries out. By combining the
chromium plating with the lower nickel layer. Nikrom can greatly
improve the corrosion resistance regardless of the overall oil film
protection state of the piston rod.Nitrided-Treating RodsCompared
with chrome plated rods, Nitrided rods' black colored surface
finish is very hard, and the hardness can be above 55 HRC. The
process of liquid nitriding begins with the cleaning and
super-polishing of the material to a surface roughness of 6 to 10
Ra. The improved corrosion resistance can reach the
requirements of 500-1000 Hours by Salt Spray Testing (ASTM B117),
the nitrided rods are normally sufficient to protect the shaft
during its entire life. Nitrided rods are cost effective
alternative way for longer time salt spray testing
requirements. 3.Casting Fabrication For Hydraulic Cylinder
Components Ningbo LD has over 30 years experiences in casting
fabrication. We have great flexibility in offering cast components
in our hydraulic cylinder designs. Cast components are made from
pouring molten metal into a pre-engineered molds that produces a
specific shape or form. The most common cast items in our hydraulic
cylinders are rod clevis or base end clevis as well as customized
end caps. The benefits of Casting components : Cost
Saving Reducing welding processing steps for complex
shapes Better finish looking Excellent machinability with
increased strength Repetitive and precise process4.Forging
Fabrication For Hydraulic Cylinder Components What is the
process of Forging ?Forging is the process of working or forming
metal to the desired shape by impact or pressure from hammers,
presses or forging machines. The metal object produced through this
process is termed a forging. Forging Advantages ?Forgings are
superior over castings and fabrications as the structural integrity
can withstand the higher forces that exist in a rigorous or high
duty cycle application. Why Choose Forging ?Forgings are best
used in high duty cycle or more rigorous applications where a more
durable, high quality hydraulic cylinder is required. This could be
within markets such as construction, mining, refuse etc. Forged
hydraulic cylinder components provide the best impact resistance
due to the improved directional strength of the grain structure
created through the forging process. Forgings can also reduce cost
in material, machining and even warranty due to it's superior
quality.The benefits of Forging components : Superior strength
with directional grain flow Excellent metallurgical properties
with very consistent results Improved structural integrity and
products' reliability The elimination of welding results in a
much stronger cylinder rod or component Simplifying the
manufacturing requirements Reject, rework and replacement
costs are greatly reduced compared with casting Reduced
warranty cost, improved quality warranty5.Multi-selective Hydraulic
Cylinder Tube CDS Tube (Cold Drawn Seamless Tube) Honed
Tube SRB Tube (Skived and Roller Burnished Tube) Hollow
Bar Hard Chrome Plated Rod /* March 10, 2023
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