Ultrasonic soldering iron equipment for soldering aluminum
wiresModel No.HC-SI60Ultrasonic Frequency60KhzMaximum Output100
WattTemperature Range150 ~ 400 °CPower Supply220V / 50-60
HzUltrasonic GeneratorSize250(W) x 310(L) x 135(H) mmWeight5
KgFeatureUltrasonic Amplitude AdjustableIron Handle Length &
Diameter190mm / Ø20Avail Soldering MatrialITO Glass, AL, Mo, Cu
etc.,Ultrasonic soldering is a flux-free soldering method. Compared
with traditional soldering methods, it is considered more
environmentally friendly. Use vibration and cavitation to remove
the surface oxide layer from the welding surface instead of
chemical agents.Ultrasonic soldering technology is different from
ultrasonic plastic welding, which uses vibration to generate heat
to melt the connected parts. The principle of ultrasonic soldering
is basically the same as that of ultrasonic cleaning. The vibration
energy causes cavitation in the water bath or cleaning solvent. The
surface of the part immersed in the liquid medium is cleaned by the
strong erosion effect of cavitation bubbles.In the ultrasonic
soldering process, heat from a separate energy source melts the
solder before applying vibration energy. Then, the molten solder is
used as an acoustic transmission medium for ultrasonic vibration.
When high-frequency vibration energy is applied to the molten
solder, it causes controlled acoustic cavitation at the tip of the
soldering tool to destroy and disperse surface oxides. The
cavitation microbubbles burst, clean all surfaces, wet the liquid
solder and bond the pure metal.Vibration also ensures that there
are no voids in the solder joints, and the vibration energy forces
the liquid solder to penetrate into the gaps and pores of the
substrate. It helps seal parts and increase the surface area to
which solder can bond. Ultrasonic vibration can also squeeze
bubbles out of liquid solder, so this method makes solder joints
suitable for applications in high vacuum where sealing is
required.Ultrasonic soldering allows the connection of different
materials and can be used for materials that are difficult to
solder by conventional methods. Since no flux is required, users
can save the time and cost of cleaning flux residues, while
reducing corrosion and improving the durability of solder
joints.The ultrasonic soldering method can be conveniently used for
manual welding with the help of a handheld ultrasonic electric
soldering iron equipment, or it can be grafted to an ultrasonic
welding machine and assembly line for use.Glass jewelry
manufacturingOptical glasses coating/metallizationMaking electrodes
on glass and ceramic platesWelding of heating contacts on the rear
window of a carWelding superconductors, components, ceramic
accessoriesVacuum sealing of glass tube, bonding of hardware
accessoriesSealing of optical glass fiber (metal ferrule
bonding)The electrode is bonded to the front/back contact of the
solar cell (crystalline, thin film)Bonding leads (dots) in metallic
glass, liquid crystal glass, crystal oscillator, hybrid integrated
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