Filter Welding Circular Spin Friction Welder Machine of Plastic Oil/Water Filters Lid Frictional Rotation Welding Machine_Rotary Welders

Filter Welding Circular Spin Friction WelderFilter Welding Circular Spin Friction Welder consists of generating heat by rotational friction at circular joint to weld thermoplastic parts, the spin friction welder applies force axially while rotating one part against its stationary mate, the resulting friction generates heat that melts the parts at the spherical interface,once rotation stops, the material cols and solidifies, forming a welded assemble with impervious effect,for cases where the parts must be oriented in a particular manner with respect to each other, the spin friction welder stops the rotation at the precise angular orientation that driven by servo motor as another solution Product DescriptionFilter Welding Circular Spin Friction Welder01: ApplicationFilter Welding Circular Spin Friction Welder take solid-states of joining interface in welding process, the rotary friction at the shearing area raises the temperature under rational pressure,coarse grain produced in engaging joints bond the circular shaped connecting object, Filter Welding Circular Spin Friction Welder is additional referred to as rotary friction welding, is the joining technology of choice when assembling spherical or cylindrical shaped thermoplastic round parts, such as oil/water/air/medical filters, mug, tube, cup and barrel and other such shaped object with symmetrical geometry, in spin friction welding process, the top half is rapidly spun against its mating parts in applying rotary friction at the engagement which is held stationary in a nesting fixture, the resulting heat that is generated by the combination of spinning action, and friction brings the plastic material to its melting point and fuses the two parts together, producing strong and impervious seal, hermetic seals are also attainable material dependant and weld joint configuration, while spin welding works with all thermoplastic and can accommodate virtually any diameter part, it is particularly suit for crystalline reins such as polyethylene and polypropylene02: ParameterTitleFilter Welding Circular Spin Friction WelderModelKLC-1500Motor Power1500wLine Voltage220v, 60hz or 380v, 50hz Three PhaseWelding Diameter20~200mmActuator Journey  75mmWelding Time0.1~9.99SVelocity1470r/minAir Pressure1~7barSize:700*800*2030mmWeight280kgs03: Salient Advantages of spin friction welderHigh- strength, hermetically sealing joins for several dissimilar materialsCost-effective for round weld joints, position-based indexing possibleRequires less velocity(better for engineering resins),improved process controlHeat confine to weld interface, compatible with most thermoplasticIdeal for welding PP and PE, no consumables, fuses or emissionsRelative fast cycle times when compared with other methodsLow power consumption, low maintenance, and quick-change toolingUp to 8 programmable channel for versatile production and easier load and unloadAbility to weld parts with the circular joints that is not easily welded by ultrasonic weldingProgrammable data embodied frictional time, velocity, dwell time and rational pressure04: Machine's charactersOperation security: Triggering mode of two hands complies with CE standard in safe consideration, and has an emergency stop button on the front panel that can halt the halt the machine in accident case, additional ascent the machine's head in mould debugging statusWelding Mode: Time welding mode to meet fusing requirements of non-positioning welding, it can be used to weld round plastic work-pieces of different sizesProcessing method: robust construction made of steel to enhance structural performance, using heavy duty universal casters, bearing 500kgs,safe and durable, convenient to move at working sites to gratify flexible productionHigh precision: The high rigidity structure design and precise design of the transmission mechanism effectively prevent the vibration of the machine when the machine is started/instantaneous stopped with high reliability and durability, the spindle rotation drive adopts a precision motor with high torque outputIntelligent: Text digital control panel, human-computer interaction interface to set and adjust welding parameters, including pressure, welding time and holding pressure, time, process control adopts programmable logic controller to provide required control and function Detailed PhotosFilter Welding Circular Spin Friction Welder is the preferred technique for thermoplastic parts with a circular axis joint which have high bond strength/hermetic requirement, during spin friction welding, one part is held stationary in a pneumatic holding fixture while a second part is rotary against it under pressure at speeds up to 16000rpm, this resulting friction causes the joining surface to melt and fuse together, producing strong hermetic welds Product UsesFilter Welding Circular Spin Friction Welder takes advantages of thermoplastic parts welding with spherical joint, particularly for crystalline resins such as PE,PP that is dif