LPG Cylinder Heat Treatment Machine Anneal Furnace for LPG Cylinder
Manufacture Product Line Product
DescriptionIntroduction for heat treatment furnace
Continuous cylinder heat treatment nature gas heat
treatment furnace is widely used for heat treatment of
steel cylinder. The heating of the furnace is divided into two
sections. One section is the heating section (horizontal); the
second section is the high temperature section
(horizontal).Parameter and requirements:1.Continuous heat treatment
furnace: total length for this machine is 20 meters(furnace is 15
meters, loading & unloading holder is 5 meters). The furnace
is welded by high quality section steel, the furnace is
lined with high temperature resistant high alumina refractory
firebrick, insulation layer is made of fiber and other thermal
insulation materials. Overall, the high temperature furnace is
light and of good insulation performance.2.Application: Cylinder
normalizing heat treatment3.Specification: ISO Standard, cylinder
weight:6kg/pc, 12.5kg/pc,25 and 52kgs Diameter of cylinder is from
DN200-400mm4.Working efficiency: 200pcs/hour5.Entrance temperature:
30ºC6.Cylinder heating temperature: 900ºC±25ºC7.The max. working
temperature of the furnace body: ≤1000ºC8.The temperature rise of
furnace body surface is according to China industry
standards.9.Parts of the furnace:10.Horizontal furnace body: 1
set11.Loading and unloading chain mechanism: 1 pair12.Nature
gas control system(record containing): 1 set13.Flue gas and
heat exchange system: 1 set14.Fuel type: nature gas 15.Fuel
calorific value: 8500 Kcal / kg 16.The form of combustion
apparatus: high-speed fuel burner17.Heating quantity and
thermal load distribution: 8 pcs gas burner18.No. of
burners in heating section:4 pcs burners, 230KW/pcs19. No. of
burners in the front of temperature holding section : 2 pcs
burners, 230KW/pcs20. No. of burners in the back end of temperature
holding section : 2pcs burners, 150KW/pcs21.Power supply:
20KW, 380V, 50Hz Annealing Furnace Product
ParametersParameter:1. No of burning nozzle: 150000Kcal, totally 8
pieces.2. Working temperature: 700 ± 25 degree3. Furnace
chamberA.Furnace length: 32.5m, overall length including loading &
unloading: 37.5m.Furnace liner lower part is high-temperature cast
structure, upper part is heavy brick or cast module. Between the
furnace body and furnace liner is insulating layer made from
Aluminum silicate fiber cotton. To ensure the ability of keeping
the temperature.B.Each section of furnace: L2500*W1350*H1450mm,
inner hole size 650mm.C.Out shell is made from angle iron and steel
sheets. The bottom is made from steel structure, channel steel,
with steel sheets, due to the high pressure.Between each section of
furnace, they are connected by angle steel flange, easy to install
and adjust. C. Frequency Electrical Furnace: I. Frequency
heating principle:Frequency heating is using frequency power to
change 380V, 50Hz power current into the suitable frequency current
by rectification and contravariant. Input this current into
resonant tank composed by the heating furnace, to make the furnace
coil produce alternating magnetic field, while the pre-heating
metal material stay in the alternating magnetic field, the material
will produce the alternating current and heating by itself, high
hot efficiency and low energy consumption.Feature:Frequency
induction heating power factor≥96%, has automatic impedance
adjustment function, the performance of energy saving is
obviously.Power output is steady, heating temperature is easy to
control, good consistency to improve the heating quality.Good
diathermancy, magnetic field has a good permeability to the metal
workpiece, it's not heating conduction, so the temperature
difference of workpiece movements is small and improve the
products' quality.Temperature measuring system closed-loop
control heating power, the precision of temperature is
high.Automatic impedance adjustment and automatic frequency
adjustment function, inspecting system impedance transformation
caused by the cylinder from cool to hot during the whole heating
process automatically. Adjusting the output parameter automatically
and making the whole heating process stay in energy-efficient
state, saving more power. II. Heating process requirement:9KG,
14KG LPG cylinder production line:Workpiece size: 9KG, 14KG LPG
cylinderHeating temperature: 780 - 900°C (The heating temperature
sets according to the technology demand, adjustable)Mixed
production line heating speed: 14 second/per cylinderProductivity:
2000 pcs / 8 hours III. User required equipment power
calculation:9KG, 14KG LPG cylinder production line:Size: BPS-550
frequency power. GT-9, 14/550 name: 9KG, 14KG LPG cylinder
frequency heat treatment furnace.Power: 550KW IV. Composition
of cylinder heating treatment equipment:1. BPS series
frequency power: one setSize: BPS-550Rated power: 550KWShunt
capacitor: one set (under the furnace)Power factor: Full power
state arrive more
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