Seawater filtration air cooler heat exchanger duplex steel air
cooler heat exchangerIntroduction of air-cooled heat
exchangerAir-cooled heat exchanger is a cooling equipment used in
refining, chemical, metallurgy, power station and other industries.
It is used to cool various industrial media. Compared with other
cooling equipment: Advantages, air-cooled heat exchangers use air
as the cooling source, energy and water saving effect is very
significant; Disadvantages, large footprint, large one-time
investment.Air cooler classification:According to the cooling
medium is divided into:Dry air cooler Wet air cooler Surface
evaporative air coolerAccording to the heat transfer element is
divided into:Tubular heat exchanger Plate air cooler, etc.Air
cooler application scope:Dry air cooler can cool the medium to 200C
above ambient temperature;Wet air cooler can cool the medium to
3~50C above the ambient temperature;Surface evaporative air cooler
can cool the medium to close to the ambient temperature, and in
special cases can be cooled to lower than the ambient temperature.
It can replace the water cooler.Introduction of surface evaporative
air coolerSurface evaporative air cooler is a new type of air
cooler that integrates water cooling and air cooling, heat transfer
and mass transfer processes into one and has the advantages of
both; it is an efficient condensing and cooling equipment with high
heat transfer efficiency, low investment, low operating cost,
compact structure, energy saving and water saving, which is used in
refining, chemical industry, electric power, metallurgy,
refrigeration, light industry and other industries. So far,
evaporative air-cooling has been widely used in ketone benzene
units, gas separation units, alkylation units, propane deasphalting
units, coking units, distillation units, catalytic units, reforming
units, sulfur recovery units, light hydrocarbon recovery units,
etc. in major petrochemical enterprises in China.Structure of
surface evaporation air coolerComposition:Fan, heat exchanger
stainless steel tube, finned tube, spraying system, light tube
bundle, water tankFeatures:Fan - induced draft fan; finned tube -
bimetallic rolled tube; spray system - stainless steel, double
water pump light tube bundle - surface heat-incorporated zinc, silk
plugged tube box; water tank - surface FRP anti-corrosionSurface
evaporation air cooler mechanismHeat transfer mechanism:The water
film is formed on the surface of the light pipe, and the heat is
taken away by the evaporation of the water film. Both the
temperature rise of the air and the temperature rise of the water
take away heat, and the latent heat of vaporization of the water
takes away heat.Scope of application:It is used for the
condensation cooling of low temperature process medium with an
inlet temperature of 160-80ºC, and the outlet temperature of the
medium can be cooled to close to the ambient wet bulb temperature.
It can replace the rear water cooler and wet air cooler.Surface
evaporation air cooler process selectionProcess calculation
method.The calculation method is different from the traditional air
cooler, which is beyond the scope of air cooler; at present, only
our company has the ability to calculate.Surface evaporative air
coolerSurface evaporative air cooler development direction.Improve
the corrosion resistance of heat exchanger tube Solve the problem
of decreasing cooling effect Solve the problem of icing in winter
Improve the corrosion resistance of water tank and shutter Improve
the life of fan bearingSurface evaporative air coolerMeasures
taken:Heat exchanger tube corrosion problemMeasures: heat invasion
zinc, composite aluminum tube, heat exchanger stainless steel
tubeCooling effect decline Cause: light tube surface scaling
Measures: effective control of media into the evaporation section
temperature, increase the spray space and strict control of water
quality Winter icing problemsMeasures: design concept changeFan
bearing life is lowMeasures: the use of bearings and bearing
housing integrated whole bearingWater tank, louver
corrosionMeasures: sandblasting and rust removal before painting
and water tank surface FRP anti-corrosionSurface evaporation air
cooler economyGas separation unit propylene tower top condenser
(compared with water cooler)Surface evaporation air cooler
economicsCoking unit fractionation tower top air cooler (compared
with dry air cooler plus post water cooler)Surface evaporative air
cooler operabilityAnnual operating cost is about 30% of post water
cooler and 65% of wet air cooler. Floor space is approximately 50%
of dry air plus aftercooling and 43% of wet air cooling. Excellent
operational flexibility Excellent anti-freeze and winter
resistance.Products DescriptionProduct NameAir cooler heat
exchangerCompany abbreviationDJSMaterialStainless
SteelApplicationIndustrial Cooling SystemWarranty2yearOriginWuxi,
ChinaPackingin whole shipmentColorStainless Steel ColorMOQ1
setQuality CertificationISO, CE
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