Copper Clad Aluminum Bimetal Plate Sheet Transition JointsCopper
and aluminum are both good conductors of electricity and materials
for making electric conductors. Copper reserves are few, output is
less, processing is more difficult and price is higher. Aluminum is
the opposite, and in many cases, copper is replaced by aluminum in
the power industry. The substitution of aluminum for copper is an
important technical measure for the development of the power
industry.The oxide film on the aluminum surface is very strong and
the electrical resistivity is very high. Mechanical connections
between aluminum and copper are unreliable, and explosive welding
is needed to reduce resistance and power consumption and accidents
between them.The melting points of aluminum and copper are quite
different. Aluminum is oxidized strongly at high temperature, which
is easy to form intermetallic compounds such as AlCu2. Therefore,
fusion welding between copper and aluminum is rather difficult.The
melting points of aluminum and copper are quite different. Aluminum
is oxidized strongly at high temperature, which is easy to form
intermetallic compounds such as AlCu2. Therefore, fusion welding
between copper and aluminum is rather difficult.In comparison,
explosive welding, with its unique advantages, can play an
important role in the production of large area and arbitrary
thickness ratio of copper-aluminum composites.Characteristics of
explosive welding of Copper clad aluminum Bimetal transition
joints:1. the joint has good corrosion resistance, reliable and
stable electrical properties.2. the mechanical property and
resistance value of the joint are good.3. the joint has good
electrical conductivity and is a rare structural material in the
electric, electronic and electrochemical industries.Explosively
welded Copper-aluminum composites are usually used to fabricate
transition electrical joints in the form of plates, tubes or bars.
Explosive welding of copper-aluminum transition joints is simple
and can be used to weld flat, tubular and axisymmetrical parts.
These parts have strong working ability.Intermediate compounds of
Al 2Cu with transverse cracks were found on the joint surface of
Cu-Al composite pipe, Cu as inner tube and Al as outer tube.
Compared with the matrix, the hardness of the compound increased
obviously. In addition, the strengthening of the substrate after
deformation is obvious. The copper aluminum composite pipe is used
for the terminals of the high voltage distribution station.One of
the greatest advantages of the conductive busbar connector is the
small contact resistance of copper and the low cost of aluminum.
The explosive method can be permanently combined into a continuous
conductor.Copper clad aluminum Bimetal is used as a transition
joint in the production line equipment of aluminum alloy profile
surface treatment after machining. On this device, the aluminum
side is welded with the aluminum conductive beam, and the copper
side contacts with the copper copper base. Contact surfaces are
cooled by tap water. The contact surface of this structure will not
be overheated and arc-drawn, and the conductive performance is
stable, which improves the quality of aluminum surface treatment;
avoids heating and reduces power consumption; the life of the
conductive plate is prolonged, the number of maintenance and
replacement is reduced, and the price is low, which is only 1/4 of
the same kind of foreign products. Aluminum surface treatment and
large electroplating production equipment has a wide range of
applications.Base material1050,1060,1070, 3003, 8011Cladding
materialT2StandardGBT
32468-2015Thickness0.1--14.5mmWidth≤1200Length≤6000mmCopper coating
thickness K % 8~30TemperO, H24, H18 /* January 22, 2024
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