Overview of metal stamping parts moldHigh-precision medium-speed
mold/progressive mold has longer service life, lower labor
production cost, more stable quality and higher precision than
engineering mold and simple mold. It can integrate trimming,
punching, forming, flanging, tapping, riveting and blanking. We use
imported low-speed and high-speed WEDM, EDM, CNC machining center,
high-precision grinding machine and other processing equipment to
meet the processing requirements of precision
molds. Processing efficiency of low-speed WEDM:(1) High
processing efficiencyDue to the development of NS class high peak
current pulse power supply technology and detection, control and
anti-interference technology, the processing efficiency of
low-speed WEDM is also improving.(2) Processing efficiency of
workpieces with large thicknessWhen cutting 300 mm thick workpiece,
the processing efficiency can reach 170 mm2/min, which is a very
significant technical improvement.(3) Processing efficiency of
workpiece with thickness changeIt can automatically detect the
thickness of the workpiece and automatically adjust the processing
parameters to prevent wire breakage, and achieve high processing
efficiency in this state. How to judge the quality of the
mold?AceReare Electric has been specialized in manufacturing molded
case circuit breakers for more than ten years. Our company can
engage in injection mold, pressing mold, metal stamping mold and
other businesses. We are a modernized factory integrating design,
development and intelligent manufacturing.With the high standard,
high quality and high demand of professional customers for product
technology, we continue to invest in self-made high-precision
medium-speed molds, with a total investment of up to 10 million
yuan.1. Materials: CR12MOV manganese-vanadium steel for template
material, #45 medium carbon material for mold base material, DC53
and SKD-11 for punch blade and other materials2. Improvement of the
one-time pass rate of the moldThe accuracy of the mold should be
high, mainly reflected in the improvement of the mold precision by
the mold processing technology, and secondly, the accuracy of the
punch also affects the accuracy of the product;The mold worker
should be professional, the mold worker's control of the mold
accuracy and algorithm will also affect the one-time pass rate of
the mold. The key dimensions of many precision molds are not
allowed to have a slope, but the tolerance zone and a small slope
will be fully used in mold manufacturing, such as gear installation
column. When building a digital model, we must pay attention to the
adjustment of tolerance. Generally, the 3D model provided by
customers is useless, because many of its dimensions are the limit
dimensions. If we design the mold according to this, the produced
mold will basically be scrapped. Mold classification1.
Multi-station mold: in a stamping production chain, use different
stamping molds with different processes, use a manipulator or other
automatic facilities, and use molds or parts to move to complete
the rated mold for workpiece stamping processing2. Progressive
mold: also called continuous mold, the material belt always moves
in one direction during the stamping process; A progressive mold is
one in which the strip inside the mold moves in two or more
directions after being cut off. The automatic feeding continuous
mold is used to complete the feeding of the material belt inside
the mold. In real life, in order to get the same workpiece, mass
production is also required. Then, we need to use the mold. In
order to achieve rapid and stable continuous production, continuous
mold is generated.3. Compound mold4. Drawing mold Our
professional mold teamOur mold advantages and highlights1. We can
meet customers' needs for mass productionProduction speed of
continuous stamping mold (up to 200SPM times-800SPM times/minute2.
Product design process arrangement is relatively easyDuring mold
design, it is decomposed into precise and simple setting structures
according to product requirements, and arranged in different
stations to avoid the vulnerable parts of the mold station
structure and increase its life, which can reach more than 500W
strokes.3. EconomyThe production and processing of continuous
stamping mold can save processing materials, control the mold step,
and improve the material utilization rate. At the same time, it can
reduce the management of operation, handling and other labor as
well as the occupied area of the site, so it is economical.4.
Degree of work hardening in drawing process is moderatedWhen the
drawing process is carried out in the continuous mold, the drawing
rate can be increased and the number of drawing times can be
increased, so as to ease the degree of work hardening of materials
and avoid the need for annealing of semi-finished products during
processing.5. With operational securityThe continuous stamping mold
is an automatic stamping mold, which does not need manual op
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