PCM (Patternless Casting Manufacturing) is a new technology
applying rapid prototyping technology to traditional resin sand
casting process. First, the sand mold model is obtained from the
CAD model of the part, and the STL file of the sand mold model is
layered to obtain the cross-section images and then the control
information is generated by the layer details. During printing,
after the raw sand properly mixed with the activator, the print
head will jet binder to the sand precisely according to the
cross-section images. The binder then reacts with the activator and
cementation will occur immediately to make the sand stacked. The
curing should be done layer by layer. After curing all layers, the
sand mold is appropriately formed. Where there is no binder jetted,
the sand remains loose and it is easy to clean up. By removing the
uncured sand, a sand mold is ready for post-processing before
casting. Sand 3D printer The 4th Generation Sand 3D Printer by FHZL
is with the highest printing speed in the industry so far. It can
accommodate different printing sand types and different binder
types for printing, such as silica sand, nice foundry sand, ceramic
sand, furan resin, inorganic binder etc. Besides, it can fulfill
customers' demands on different casting materials and different
casting process by simply choosing the appropriate parameters. The
maximum build size of PCM2200 is 2200X1000X800mm, which can provide
rapid prototyping for big size intricate casting parts for various
industries such as military, aerospace and vessel etc. It can save
the trouble of a physical pattern to create a mold and also avoid
the high expense of creating a mold for casting. The printed sand
molds can accommodate a variety of casting materials such as
aluminum, iron and steel etc. Maximum Build Size: 2200X1000X800mm
Modelling Efficiency: 165L/h Printing Speed: 24 Sec./Layer Layer
Thickness: 0.2-0.5mm The maximum build size of PCM1800 is
1800X1000X700mm, which can provide rapid prototyping for
sophisticated casting parts in no matter large, medium or small
size. The unique feature-Printing on Specific Area of the Platform,
that is to print on specific area of the platform instead of full
area by adjusting the movement distance of the Sand Paving System
on X & Y axis. It can avoid waste of the consumables and can make
full use of the machine for different products. Maximum Build Size:
1800X1000X700mm Modelling Efficiency: 147L/h Printing Speed: 22
Sec./Layer Layer Thickness: 0.2-0.5mm The maximum build size of
PCM1200 is 1200X1000X600mm, which can provide rapid prototyping for
complex casting parts in medium or small size for various
industries such as automotive, pump and valve, molding etc.
Double-job-box configuration is available for customers who request
non-stop production with higher output. Maximum Build Size:
1200X1000X600mm Modelling Efficiency: 120L/h Printing Speed: 18
Sec./Layer Layer Thickness: 0.2-0.5mm The maximum build size of
PCM800 is 800X750X500mm, which can provide rapid prototyping for
complex casting parts in medium or small size for a variety of
industries. All machine models can accommodate different sand types
for printing, for example, silica sand, nice foundry sand, ceramic
sand and CB sand etc. Maximum Build Size: 800X750X500mm Modelling
Efficiency: 49L/h Printing Speed: 22 Sec./Layer Layer Thickness:
0.2-0.5mm Using 3D printing sand casting, you can 1. Significantly
reduce manual labor and increase per capita efficiency by 5 to 10
times; 2. Significantly improve the shape quality and stability,
and reduce the artificial quality factors; 3. Improve the
dimensional accuracy of castings, reduce batch seams, and reduce
the intensity of post- processing work; 4. Untie the
limitations of product design process and release the designer's
"free" nature; 5. Industrial integration application subverts the
traditional manufacturing model, "Five No" green factory leads
the industry's intelligent transformation. Our
Advantages: (1) Competitive price, all products are
casted and machined in our factory, shipped directly to customer.
(2) Reliable quality, IATF16946 certified
casting manufacturer, we have strict control about quality. (3)
Professional, we focus on production of Auto Parts
for more than ten years. (4) Fast
shipment, we have a efficient management
system, several automatic casting lines, and more than ten
machining lines. (5) Excellent service, our sales
team has more than ten years' experience in oversea market, we know
you better. (6) Flexible production, we can customize
the product according to your drawing. FAQ
1. Are
you a factory or trading company? We are a IATF16949
certified factory specializing in producing Auto parts. We cast and
machine the parts for more than ten years. 2. Can you
customize the parts according to the drawing? We have professional
technical dept., we are able to customize your parts according to
the drawings. 3. Can you suppl
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