Product DescriptionSPC(stone plastic composite) flooring is a new
type of environmental protection floor developed based on high
technology.Its raw materials are natural stone powder and PVC resin
powder, after extrude the floor base board, wear-resistant layer
and color film are laminated to the base board via the 4rollers
calendar through heating, no glue is used in the whole process..It
has the characteristics of zero formaldehyde, anti-mold,
moisture-proof, fire-proof, anti-insect, simple installation and so
on. Machine working processMaterial mixing → Extruder
→ Calender→ Cut-to-length →Stacking →UV coating →Saw cutting →Slick
slotting →Backing limitation →QC inspection → Packing Process:
1 mixtureAccording to the ratio of raw materials for automatic
weighing, high-speed mixer hot mix (thermal mixing temperature: 125
ºC, roleIs the mixing of various materials, eliminate the moisture
in the material) - > enter cold mix (material cool down To
prevent caking and discoloration, cold mix temperature: 55 ºC).- by
cooling mixing of materials;Process 2: extrusionJoin the twin screw
extruder, heated extrusion - into the sheet forming, extrusion
molding piecesAfter four roll calender, base material to decide to
stick color film, thick stick wear-resisting layer - cooling -
cutting;Process 3: UV temperingSurface UV - tempered, tempering hot
water temperature: 80 ~ 120 ºC;The cold water temperature: 10
ºC)Step 4: splitting, slotting + packagingCutting, notching,
trimming, chamfering to inspection, packagingMachine listNO.Machine
name Quantity 1SJSZ92/188 Conical twin screw extruder 1 set 2Hanger
plate mold 1set 3Four-roll calender 1set 4Cooling bracket +
trimming device 1set 5Four-site coating + correction device 1set
6Traction machine 1set 7Precision cutting plate machine 1set
8Feeding device1set Detailed Photos1, The screw adopt the
design of special mixing material function and high plasticization
capacity. This guarantee the uniformity of plastic melting,
coloring and the high output.2, Clothes rack type mould head adopt
double throttling design, which make the more precision of
adjusting the thickness of sheet.3, The ±1ºC precision degree of
temperature control can control the plasticization precess,
thickness and surface smooth of sheet accurately.4, The arrange of
roller can be vertical , horizontal or free adjusting type, which
can give more selection basing on different thickness of sheet.5,
The screw adjusting and oil pressure press-roller double direction
adjusting can control the thickness of sheet accurately.6, The
double loop cooling system and mould temperature controller are
adopted to control press-roller temperature, by which sheet
thickness can be controlled accurately.7, The cutting machine can
cut the sheet to get the accurate length.8, The winder adopt high
torque motor, which cooperating with four shaft automatic strain
control can adjust the winding speed and winding strain to obtain
the smooth winding. The slitting device can cut the sheet free
width.9. The automatic measuring meter instrument can set the
length of sheet.Advantage&applicationThe advantage of SPC
environmental protection floor:SPC is a new type of environmentally
friendly composite floor products, its advantages are as
follows:(1) waterproof, moistureproof. Fundamentally solved the
wooden products after absorbing water be affected with damp be
affected with damp in damp and much water environment are easy to
corrupt, expansion deformation problem, you can use cannot be
applied to traditional wood environment;(2) the insect-resistant,
termite resistance, effectively prevent insect harassment, prolong
service life.(3) colorful, many colors available.Both have natural
woodiness feeling and wood texture, and can according to your own
personality to customize the color you need;(4) plasticity, can
realize the personalized style is very simple and fully reflect
individual character style;(5) high environmental protection,
pollution-free, pollution-free, recyclable.Product does not contain
formaldehyde, benzene and for the environmental protection product,
recycled greatly save the wood use, suitable for the sustainable
development of the national policy, the benefit of society;(6) high
fire resistance.Effective flame retardant, fire rating to achieve
B1 level, in self-extinguishing fire, do not produce any toxic
gases;(7) good machinability, available, planing, sawing, drilling,
surface can be painted;(8), simple installation, construction is
convenient, does not need complex construction technology, saving
installation time and cost;(9) does not crack, not inflation,
changeless form, do not need to repair and maintenance, easy to
clean, save the repair and maintenance costs;(10) sound-absorbing
effect is good, good energy saving, make indoor energy-saving more
than 30%;(11) for SPC relative LVT WPC floor by floor investment
cost less quick effect, less artificial, labor intensity is small,
the environment clean and tidy.
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